My books on manufacturing

My books on manufacturing
My books on manufacturing history
Showing posts with label iron. Show all posts
Showing posts with label iron. Show all posts

Sunday, September 14, 2025

Ripley manufacturing history

 In Derbyshire's Amber Valley in the 1790s, three Derbyshire men came together to create what would become the world's first industrial complex: a young surveyor from Alfreton, Benjamin Outran, Francis Beresford a land owned from Ashbourne, William Jessop a canal engineer and John Wright, a Nottingham banker.

With the benefit of local coal and iron, the Butterley company produced substantial iron structures; wrought iron made at their Codnor Park works was used on Telford’s Menai Straights Bridge and on Brunel’s SS. Great Britain steam ship. As well as exports of coal and pig iron, the company produced steam engines which were used in the drainage schemes for the Fens.

William Jessop was responsible for one of the most intriguing features, an underground wharf. Jessop and Outran built the Cromford canal from Arkwright's textile factory in Cromford down to the Erewash canal and onto the River Trent and the canal network. The wharf was used by the Butterley company whose first blast furnace was close by. The canal would carry Arkwright's manufactures as well as coal, pig iron and Butterley manufactures.

In 1861 Sir John Alleyne, employed as chief engineer, began the mechanisation of steel rolling mills enabling heavy pieces to be made. This process produced the massive beams supporting the roof of St Pancras station. He conceived but did not perfect the reversing mill; this was left to John Ramsbottom at the Crewe railway works.

At the turn of the twentieth century, Butterley employed 10,000 people leading to the prosperity of Ripley. Towards the end of its life the company they produced the Falkirk Wheel and the Spinnaker Tower at Portsmouth (in the image).

Brick making was a natural partner to coal mining and the company produced bricks to meet their own needs. They built accommodation for their employees in neighbouring villages. In the twentieth century, brick making became more serious and new works were built at Kirkby and Ollerton. Brick production reached 28 million in 1936. Further plants were added in Derbyshire and Leicestershire allowing a wider range of bricks to be offered. The company was bought by Hanson in 1968.

Further reading

  • https://www.rdht.org.uk/
  • Stuart Fisher, Canals of Britain (London: Adlard Coles Nautical, 2009)
  • W.K.V. Gale, Iron and Steel (London: Longmans, 1969)

Saturday, September 6, 2025

Edinburgh manufacturing history

 The capital city of Scotland, with access to the sea at the port of Leith, had for centuries a closer relationship with the continent of Europe than with its land neighbour, England. This was particularly evident in Edinburgh’s principal manufacturing activity - the making of books. The first printing press came from France in 1507 when the Scottish king instructed his friend Walter Chepman and Andro Myllar, who had learnt the technique of printing in Rouen, to print the laws of Scotland. Previously Scots writers had been published and printed in Europe. Printing brought paper making and book binding as well as publishing.

The industrialisation of printing created a number of Edinburgh businesses. Oliver & Boyd were the first to combine publishing, printing and book binding in one building. T & A Constable also combined publishing and printing as did James Ballantyne which had a close relationship with Sir Walter Scott. Thomas Nelson at their Parkside Works both made paper and printed. They are now part of Harper-Collins based at Walton on Thames. R & R Clark at Brandon Street printed Robert Louis Stevenson, Rudyard Kipling and George Bernard Shaw. They are now part of William Thyne whose principal business is packaging.

The Port of Leith was busy and had shipbuilders including Henry Robb, but, in contrast to the Clyde, focussed more on smaller vessels for trawling and whaling. Robbs became part of British Shipbuilders and closed in 1984. Robb became a shareholder in Ringsend Dockyard of Dublin which made similar vessels.

In the mid nineteenth century Lachlan Rose, a ships chandler from Leith, discovered a way to preserve lime juice. He bought a former sugar plantation in Dominica to grow limes and Rose’s Lime Juice reached the world, not least India. Factories were built in St Albans and on Merseyside and further estates were acquired in the Gold Coast. The company was bought by Schweppes in 1955.

Paper making from linen waste picks up Scotland’s largest export much of which was produced in Edinburgh but a good deal more further north in Dundee. Penicuik near Edinburgh was known as the paper making town with its first mill founded in the eighteenth century. An Edinburgh engineer, Bertrams of Sciennes, manufactured paper making machinery. Other engineering companies supported shipbuilding focused on Leith and more general engineering.

Cotton, which had started in the country with Scotland's first mill also at Penicuik, was important for Edinburgh but it spread throughout Scotland so to Dumfriesshire, Stirlingshire, Aberdeenshire and Perthshire using water power. The steam engine changed all this, with a migration to the coal rich areas around Glasgow and Paisley.

The wool industry in Scotland was truly a cottage industry with knitters, spinners and weavers in many counties. Edinburgh played a large part in fine cloth and also carpets. New Mills at nearby Haddington was formed in the late seventeenth century to boost Scotland's cloth production. At one time it employed 700 people carry on all the constituent tasks in woollen cloth manufacture, but all were done by hand except for fulling where a mill was driven by the local river. Gradually the mechanised industry spread to the the towns and villages to the south, so Galashiels and Hawick whose framework knitting production accounted for one eighth of British knitted hosiery. Edinburgh does lay claim to the first Paisley shawls.

The production of tartan became a serious industry following the visit of George IV to Edinburgh in 1822 when Sir Walter Scott made much of Highland tradition. A number of Edinburgh mills joined in production but now the main producers of tartan cloth are Lochcarron Mills and Harris Tweed Hebrides. Marton Mills of Wharfdale in Yorkshire also include tartan in their range. For the other famous Scots cloth, tweed, it is necessary to visit the isles of Harris and Lewis.

Edinburgh was also near to coal reserves and so coal mines were sunk near to the city. Coal was used to produce glass which became another Edinburgh industry. It began with green bottle glass, but then advanced into crown glass for windows and fine glass for cutting - the famous Edinburgh Crystal. The company, Edinburgh and Leith Flint Glass was bought by Webb Corbett of Stourbridge in 1921. The company turned its production to the war effort in both world wars, and in the Second produced cathode ray tubes for radar.

Coal was also used to smelt iron ore, for example at the Cramond Iron works run by the Cadell family which had been joint founders the Carron works in Falkirk. Thomas Edington became manager of the Cramond works in 1765 and married Christian Cadell seven years later. Edington and the Cadells then looked to Glasgow for supplies of pig iron to replaced the existing imported supplies.

The mid nineteenth century saw the foundation of the Scottish Vulcanite Company. Vulcanite was a hard form of rubber invented by Charles Goodyear in 1839 but patented in England in 1844 by Thomas Hancock of Charles Mackintosh of Manchester. Goodyear obtained his Scottish patent in 1843 and a licence was taken by the American Norris & Co to begin manufacture in Edinburgh. This started with four Norris employees from New York coming to Edinburgh to teach the necessary skills to the local workforce. They went on to boot and shoe production and then tyres for steam traction engines. The company became the North British Rubber Company and went on to produce car tyres (renamed Uniroyal) and boots (renamed Hunter Boots). The original Fountainbridge plant closed in the sixties with the opening of a Uniroyal plant at Newbridge. Boot and shoe manufacture moved to Dumfries and production was transferred abroad in 2008.

During the Second World War, Ferranti viewed their manufacturing base in Manchester as vulnerable to air attack and so moved some activities to Scotland. Ferranti made military electronic systems at Crewe Toll, inertial systems and cockpit displays at Silverknowes and Electro-optic systems at Robertson Avenue. The company was employing 5,000 people in Edinburgh by 1963 as the city's largest employer. Electronics probably transformed Edinburgh; other electronics companies followed Ferranti's lead. Much later, Amazon set up their only software development centre outside the USA and Rock Star computer games are created here. I write about Ferranti's latter days in Vehicles to Vaccines.

Glaxo had a presence in the city through their purchase of Edinburgh Pharmaceutical Industries.

Further reading:

  • Christopher A. Whatley, The Industrial Revolution in Scotland (Cambridge: Cambridge University Press)
  • Albert Mackie, An Industrial History of Edinburgh (Glasgow: McKenzie, Vincent & Co, 1963)

Thursday, September 4, 2025

Falkirk manufacturing history

 In 1759, William Cadell in partnership with Dr John Roebuck and Samuel Garbett founded the Falkirk Iron Works with his son also William as general manager until 1769. A year later, the business changed its name to the Carron Company and the Cadells swapped their holding in Carron for the Cramond Works in Edinburgh. (I continue this aspect of the story in my blog on Edinburgh).

The first blast furnace at Carron came into production on the day following Christmas in 1760 and a second a year later. Dr Roebuck, who seems to have been the driving force, won from the Board of Ordnance a contract to cast cannon for the Royal Navy. Hitherto guns had been cast in the iron works of the Weald but the advances made by the introduction of the blast furnace and then Abraham Darby's invention of the use of coal to smelt iron ore opened the field to newcomers. Darby himself as a Quaker would not bid and the contract came to Scotland. It seems that the guns turned out to be of insufficient quality and the contract was lost, I suspect to foundries at Moorfields in London, where guns were cast before the Royal Arsenal at Woolwich took over in the nineteenth century. Roebuck was a distinguished engineer and had developed a process for the production of sulphuric acid. This, I suspect, had brought him into contact with the Board of Ordnance.

Carron were an integrated business with both iron and coal. They had a deep coal mine that was flooded and so needed a steam engine capable of pumping water from a greater depth than the Newcomen engine could achieve. Dr Roebuck heard of James Watt's experiments with steam engines and provided financial backing with a view to having his mine pumped free of water. Watt struggled with his health, but also with the design of the better engine, finding time and again that practice simply did not match theory. Eventually Roebuck's money ran out and Watt was left with his idea and a prototype that didn't yet work. The story then moves to Birmingham, the Soho Works and Matthew Boulton. The very brief account is taken from the very engaging book Lives of Boulton & Watt by the nineteenth century author Samuel Smiles.

The Carron iron works became something of a hot bed of invention. Henry Cort visited, as did John Seaton the civil engineer. The business of gun casting continued in spite of the lack of orders from the Board of Ordnance and a new gun effective at close range, the Carronade, was invented and eventually supplied to the Royal Navy.

The Carron business continued to develop into steel and remained a producer until receivership in 1982. At one time it cast pillar boxes for the Post Office. The name though continues in a number of related products.

Falkirk was also home to bus builder Alexander Dennis. The company now building buses for the net zero world may move all production to England (Guildford)

To mark the millennium a remarkable lifting bridge (shown in the image) was built to connect the Forth and Clyde Canal with the Union Canal.

Further reading:

Wednesday, July 16, 2025

Cheltenham & Gloucester manufacturing history

 In the fifteenth century Gloucester was another centre for the wool and cloth industry. Work with iron was if anything more important with smelting from the Forest of Dean and foundries in the city. There is evidence then of further metal trades: cutlers, bladesmiths, coopers, farriers and pinners. In the thirteenth century, more towns had come to be known for their product: Lincoln for cloth (dyed green or scarlet), Grimsby for fish, Corfe for marble and Gloucester for iron.

In the sixteenth century the wool trade declined, but the city was appointed a port which went some way to increase trade, although Bristol continued to dominate. Cheltenham made its name as a Spa Town. The eighteenth century also saw Gloucester run more by the gentry, but the coming of the canals and railways, as elsewhere, brought manufacturing industry to the city.

This was in the shape of one remarkable company, the Gloucester Carriage and Wagon Company formed in 1860. Its traditional business had been fine carriages for the gentry, but the need to transport coal brought in the coal wagon for use on railways of which the company manufactured a great many. The design of wagons was developed and a greater use was made of iron and steel. Passenger carriages were produced mainly for overseas customers. The London Underground became a major customers with carriages produced for a number of lines. The company worked with English Electric on rolling stock for electrified railways. The company ceased manufacture in 1986.

In Cheltenham in 1888, Herbert Henry Martyn founded a company of wood, stone and plaster carvers, metal and glass workers. The company gained a national reputation for the excellence of their work. During the First World War, Hugh Burroughs of the Aircraft Manufacturing Company of Hendon (Airco) was looking for subcontractors to make wooden DH2 Scout aircraft. He was advised to visit Alfred Martyn who had taken over from his father. Burroughs was impressed and gave the order. Clearly a good relationship developed because Burroughs and Martyn set up a new company, the Gloucestershire Aircraft Company, owned by their respective companies.

The Gloucestershire Aircraft Company or Gloster Aircraft as it became, began by building large numbers of Bristol Fighters and Nieuport Nighthawks and, after the war ended, set about using large quantities of surplus Nighthawk parts to produce a series of planes derived from the Nighthawk which they named the Sparrowhawk and many of which were bought by the Japanese Navy. The Schneider Trophy beckoned and the company made a number of racing seaplanes. The interwar years were spent in experimentation as designs were tried out moving from wood to metal construction. This cost dear and Gloster became part of the much larger Hawker Siddeley which drew the company into the Hawker fold. A large number of aircraft were built including the Gladiator, the last bi-plane fighter.

Gloster had the distinction of being the first aircraft manufacturer in the UK or US to design, build and fly an aircraft fitted with a jet engine. I write about the development of the jet in How Britain Shaped the Manufacturing World. The company went on to produce the highly successful Meteor.

Gloucester was home to Rotol, formed by Bristol aircraft and Rolls-Royce to manufacture propellers. Dowty Aviation with which Rotol later merged was based in Cheltenham specialising in undercarriages. The Dowty Heritage site has much more excellent detail. George Dowty, the founder of the company in 1930, had been a draughtsman at Gloster Aircraft designing internally sprung aircraft wheels in his spare time. Joe Bowstead and John Dexter joined him on their first contract for struts for the de Havilland autogyro. Soon they went full time and began building a company that would provide vital parts for the growing aircraft industry. George Dowty was a great believer in subcontracting, both to hold steady the company's employee numbers and to drawn on more specialist skills. I write more of the post war British aircraft industry in Vehicles to Vaccines.

With thanks to the Dowty Heritage Trust - Original photo in the Dowty archive at the Gloucestershire Heritage Hub

Unilever set up their Walls ice cream factory in Gloucester. In nearby Coleford, Lucazade and Ribena are produced. Ribena was produce by H.C Carter and was bought by Beecham and joined by Lucazade. They were sold by GSK to Suntori in 2013.

Further reading:

  • Carolyn Heighway, Gloucester - A History and Guide (Gloucester: Alan Sutton, 1985)
  • Peter Dancy, British Aircraft Manufacturers since 1909, (Fonthill Media, 2014).
  • The Engineer 7 October 1971

I wanted to explore British manufacturing history geographically, having looked at it chronologically and by sector in my books How Britain Shaped the Manufacturing World and Vehicles to Vaccines

Follow this link to a list of the places I have explored to date.

Saturday, June 7, 2025

Telford manufacturing history

 Telford is rightly known as the place where in 1708 Abraham Darby discovered the way to use coke to smelt iron ore and I wrote about this in How Britain Shaped the Manufacturing World. It is worth pondering that this was an environmentally friendly development since before this it is said a small iron furnace would consume 2,000 acres of woodland annually.

Iron smelting had been carried out in Telford and its surrounding for perhaps two millennia. It was perfectly placed in a gorge running down to the river Severn. High up the gorge there was limestone and coal along with iron ore. Darby leased an existing furnace from the Brook family and adapted it to his new process. The gorge had fast running water to power the bellows for blast furnace. The resulting pig iron and in due finished goods could then be taken downhill to the river for onwards transmission. In due course the banks of the Severn were lined with iron works, tile works, china works and limestone quarries.

Darby's Coalbrookdale Company continued in one form or another until 2017. It began with pig iron but then specific castings including the famous iron bridge, pillars, boilers for steam engines and rails. As a Quaker, he would not cast cannon Much later the company cast parts for Rayburn and AGA eventually being owned by Glynwed. In the meantime it extended its interests into coal mines and metal work.

The process of making coke from coal produced by-products including gas and tar, the latter being combined with the spent material from the furnaces to make asphalt. It also later provided the base material for many chemicals. Gas from coke production would, of course, light the nation's towns until North Sea gas came on stream.

There were other iron masters and other major employers. Among these, John 'Iron mad' Wilkinson was an iron master with works at nearby Broseley and at one time provided one eighth of Britain's iron output. He cast boilers for Boulton & Watt. He developed a method of casting cannon in a single solid form which would then be bored out to form the barrel. He then devised a method whereby the cannon was rotated whilst the boring tool remained fixed and this greatly improved accuracy. Later he made the first iron barge for use on the river Severn.

The Lilleshall Company founded in 1764 traded until 1964 and was the largest employer. Owned by landed gentry it sought to exploit the natural resources that lay underground. It built several iron works, a glass works, brick works, mines, canals and stretches of railway. In the mid nineteenth century Lilleshall ws producing 15,000 tons of finished iron a year as well as a million bricks and massive steam engines.

None of this would have been possible without a skilled workforce whose experience in iron working stretched back many generations. Nothing stood still. The Ketley iron works was repurposed for the production of rain water goods.

Coalport manufactured bone china. The company came about by the joining of the landowning Browne family who brought clay, coal and capital and a talented engraver Thomas Turner who had been apprenticed at the Worcester factory. Production continued from 1750 until 1926. There is now a Coalport Museum.

The Shropshire canal opened in 1797 and provided a vital link and was followed as elsewhere by railways. In and around Telford just about every large factory and mine had its own branch line; it was a wonder of modern transport. Electricity arrived in 1876 with the production of Elwell and Parker High Speed Electric Engines. Coalbrookdale installed its own power generating station in 1906.

The General Strike saw declines in both Lilleshall and Coalbrookdale and Coalport moved to the potteries. Other businesses prospered: the Horsehay Company made bridges and crains, Heybridge Steel produced miles of wire and Walkers and Corbetts made tanks and boilers. Ever Ready Batteries set up a factory and Joseph Sankey took over Briggs Bodies and made car parts especially wheels. Chad Valley had two factories making toys.

In 1939 work began on the vast Ordnance depot at Donnington and I tell its extraordinary story in War on Wheels. It remains a Ministry of Defence establishment.

Lucas automotive manufactured lighting and Rists wiring. Sankey also produced armoured vehicles at the Hadley Castle works until it became part of GKN, then Alvis and BAE Systems. It is now RBSL (owned by Rheinmetall and BAE Systems) and which now produced the Boxer fighting vehicle and Challenger 3 tanks.

Further reading

Friday, May 30, 2025

Dudley Manufacturing History

 There is evidence of iron working in Dudley in the Domesday Book. It shared the availability of raw materials with its neighbour, Stourbridge. The source of energy for Dudley though was from the surrounding forest. This it had in common with its iron smelting rivals in the Weald in Sussex. In contrast the work coming out of blacksmiths in Dudley were more utilitarian with little evidence remaining of decorative work.

Dudley took the lead over Sussex by virtue of its reserves of coal, once the secret of smelting with coal had been discovered.

The Earl of Dudley and his son, known as Dud, were strongly influential in the way the iron industry and industry generally developed in the area between the towns of Dudley and Stourbridge. Dud claimed to have used coal to smelt iron, but nothing came of it until Abraham Darby succeeded in Telford in 1765. From then on the town of Dudley's future was mapped out until reserves of raw materials ran out.

In the early days it was nails that the men and women of Dudley made. Many of them worked for Richard Foley who had discovered the Swedish method of splitting which revolutionised the industry. Along with nails, chains were made and locks and tools. The coming of the canal both enabled Dudley to export coal to other areas particularly for glass making but also to find a larger market for its produce.

Of course the reserves of raw materials did run out but the companies of Dudley adapted.

Michael Grazebrook took over some collieries and an old blast furnace at Netherton. He installed a Boulton & Watt steam engine and then electricity and the internal combustion engine. In the 1930s he established welding and foundry shops. In the Second World War he made block buster bombs. Anther business with which eventually bought Grazebrook was Hingleys which specialised in chain making and file manufacture. Hingleys installed a Naysmyth steam hammer allowing the manufacture of large anchors. Hingleys were bought by metal workers FH Lloyd which eventually became part of Triplex Lloyd.

Samuel Lewis is another company still in business making pressings, forgings, farm harrows and hand made chains. Files are still manufactured at Vaughan's Hope Works.

National businesses came to Dudley attracted by the skills base. John Thompson of Wolverhampton came to make boilers, chimneys and tanks. Ewarts made motor accessories and we can glory in brass petrol taps, bonnet fasteners, caps and nuts. Dudley became a centre for the covering of metal tanks with protective material. Metallisation Ltd is still in operation. Nearby Brierley Hill was home to the Round Oak Steel Works which became part of Tube Investments.

Further reading:

G. Chandler and I.C. Hannah, Dudley - As it was and as it is today (London: Batsford, 1949)

Tuesday, February 4, 2025

Scunthorpe manufacturing history

 The iron ore fields of north Lincolnshire attracted iron smelting to Frodingham and Appleby, two villages within what became Scunthorpe. Both companies added steel making, but Frodingham's pig iron production from the north Lincolnshire ore greatly exceeded its steel making capacity. This attracted Harry Steel, managing director of the Sheffield firm, Steel, Peech and Tozer, who, in the aftermath of the First World War, anticipated some consolidation in the industry. The two works and others were brought together in what became the United Steel Company. In the thirties both of these Scunthorpe plants were further expanded.

Lincolnshire ore was also exploited by Richard Thomas of South Wales at the Redbourn works. However, a plan to extend this into a major tinplating plant was shelved in preference for renewed investment in South Wales. Scunthorpe received further investment from John Lysaght at its Normanby Park steelworks in order to provide steel supplies for their other metal activities. John Brown of Sheffield had bought the Trent Ironworks in Scunthorpe and after the First World War moved their steel foundry to the town.

The nationalisation of the steel industry brought the Scunthorpe plants under a single umbrella. In 1972 the British Steel Corporation embarked on a ten year plan of modernisation and Scunthorpe was one of the centres identified for further investment.

In 1999 British Steel merged with the Dutch steel maker Koninklijke Hoogovens to form Corus. In 2007 Corus was bought by Tata Steel of India creating one of the world’s largest steel makers. British Steel Scunthorpe was bought from Tata Steel in 2016 and sold on to the Chinese Jingye Group in 2020.

Away from steel, Lebus Furniture built a 250,000 square foot factory in the town. I write about British furniture manufacturers in Vehicles to Vaccines.

Further reading:

J.C. Carr and W. Taplin, History of the British Steel Industry (Oxford: Blackwell, 1962)

Friday, January 3, 2025

Consett manufacturing history

 There is evidence of metalurgical activity in the Derwent valley in County Durham from early times. There was a rich deposit of coal under a thick layer of limestone from which lead could be extracted. Iron ore was abundant and led to the manufacture of swords at Shotley Bridge.

In his book, Thread of Iron, Douglas Vernon traces the history of the industry and notes the date of 1839 as the point when entrepreneur, Jonathan Richardson took the plunge and formed The Derwent Iron company to take advantage of local coal, the rights to which he bought, local iron ore which he discovered and importantly the Consett to South Shields Railway which could bring the resulting iron to a national and international market hungry for it. Once finance was raised, the beginning was a period of success with quality iron winning prizes at the Great Exhibition of 1851. Already both the amount and quality of local ore was being called into question and a cheaper source was found in the nearby Cleveland Hills. Transport presented a challenge with a gorge to be crossed. Initially this was address by an ingenious system of pulleys; later a magnificent viaduct was built. Ore was also brought in by train from the northwest.

Consett was big, having fourteen furnaces compared to four at Bolckow and Vaughan at Witton, Middlesbrough. Interestingly it joined with Krupp of Germany and the Dowlais Iron Company in exploiting iron ore reserves discovered in northern Spain.

The works survived financial crises, one of which resulted in the formation of a new company, the Consett Iron Company, and a period of highly profitable growth. This company entered the late nineteenth century ready to embrace the move to steel. I wrote about Bessemer and Siemens and steel making in How Britain Shaped the Manufacturing World but also in my blog pieces on Middlesbrough and Sheffield. In Consett, investment was made in Siemens open hearth furnaces and the plant expanded and prospered with some six thousand employees working in coal mines, mills, foundries, melting shops, a brick works and an engine and wagon shops. Consett survived the First World War despite problems with raw materials and shortages of labour, but it was a weakened company which entered the economic storms of the twenties. It was then part of the reconstruction of the national steel industry of which I wrote in Vehicles to Vaccines.

Years after the Second World War saw the strongest growth ever in the British steel indsutry from 13 million tons in 1939 to 24 million in 1960. Nationalisation meant that Consett lost both its coal mines, power stations and its rail and rolling stock. For a previously integrated business, this loss was devastating. Nevertheless improvements were commissioned including a new ore handling system. Nationalisation of the steel industry followed only to be reversed by the next Conservative government. I write about the subsequent passage of the steel industry in Vehicles to Vaccines.

Consett Iron Co closed in 1980 and here is a link to a comprehensive blog of its history.

Further reading:

Thursday, January 2, 2025

Newcastle and Gateshead manfacturing history

 Coal was at the heart of the economy of Tyneside which, with its long navigable estuary, was able to ship many of the millions of tons produced by the Northumberland coalfield. The presence of so many mines attracted talented engineers who rose to the challenge of tackling flooding and poor ventilation that made mining so dangerous. They also addressed the economic imperative of cost effective transport. The answer was steam as I wrote in How Britain Shaped the Manufacturing World (HBSTMW) and men like George and Robert Stephenson. It is well known that the eminent scientist Humphrey Davy invented the safety lamp, but George Stephenson produced a lamp equally safe only a few weeks later and this was widely used. Stephenson with his son Robert did go on to produce the Rocket and many more railway locomotives. Again, I cover this at some length in HBSTMW.

Shipbuilding was at the heart of the Tyne with the river in the mid nineteenth century 'positively bristling with ship yards'. Of these the most famous were T&W Smith, Wood Skinner, Wigham Richardson, William Cleland & Co, John Couts, Andrew Leslie & Co and one of the most successful, Charles Mitchell, with his yard at Walker. Mitchell added to his success by marrying Anne Swan through whom he acquired two brothers in law Charles and Henry Swan. Charles Swan merged with the Sunderland George Hunter, to form Swan Hunter; Henry later took over the Mitchell yard.

William Armstrong trained as a solicitor but was irresistibly drawn by the power of water which he had witnessed in his walks across Northumberland. He went into business first in hydraulics and then became a master of the technology of big guns which he manufactured at Elswick working closely with Mitchell on naval vessels. The two companies eventually merged in 1882. He was rightly included as one of the 'Deadly Triumvirate'. He later merged with Joseph Whitworth of Manchester and together they joined with Vickers of Sheffield. I write about all three at some length in HBSTMW. The Newcastle works built tanks, made presses for the newspaper and motor industry, and rolling mill equipment for the steel industry.

Like a number of other cities, Newcastle boasted its Lit and Phil Society, founded in 1793. One lecturer was Joseph Swan who demonstrated the electric light bulb at the same time as Edison was revealing his work on the other side of the Atlantic. Pragmatism prevailed and the two came together in the company known as Ediswan.

The shipbuilding and engineering industries were fertile ground for CA Parsons who invented the revolutionary steam turbine, equally useful in propelling ships and powering electricity generators. German born John Merz married into the Wigham Richardson family and with his brother championed the production of cheap electricity to power the growing city and its industries.

Over the river in Gateshead iron foundries prospered and the production of Alkali using the Leblanc process was championed by local entrepreneur William Losh. This was followed by soap works and a chemical plant run by Christian Allhusen which covered a massive 137 acres of the south shore. By the time of the electrical revolution the highly polluting Leblanc process was replaced by that invented by Solvay but this gravitated towards the Cheshire salt fields. Tyneside would get their own back when cheap electricity attracted Castner Kellner from Cheshire. Gateshead was also home to the workshops of the North Eastern Railway Company which at one time employed 3,300 men before it moved to Darlington. R&W Hawthorn manufactured steam locomotives. Clarke Chapman built steam engines and later nuclear generation plant, and, together with Hebburn engineers A Reyrolle & Co, CA Parsons and others, joined to become Northern Engineering Industries which was bought first by Rolls-Royce and then by the German Siemens. I write about these energy companies in Vehicles to Vaccines.

In the early twentieth century the Wigham Richardson yard specialised in cable laying ships, Armstrong Whitworth focused on the Russian market and, at their naval yard, produced warships not only for the Royal Navy but also for Norway and Japan. Swan Hunter and Wigham Richardson built the renowned RMS Muretania at their Wallsend yard. I write of their contribution to the First World War effort in Ordnance.

The interwar years saw the demand for coal plummet which drew the response of reduced wages and lay offs which in turn partly provoked the National Strike of 1926. Tragically the strike handed export markets to competing coal producing countries, Germany and Poland, and so the decline of coal began. Along with coal, ship building suffered. Jarrow was home to Palmers shipyard which closed in 1936 creating mass unemployment and triggering the Jarrow march. Some help was provided through the Special Areas (Development and Improvement) Act of 1934, but the days of being the workshop of the world would never return. I write of the post-war story of British shipbuilding in Vehicles to Vaccines.

At nearby Fawdon, Rowntree manufactured Fruit Gum, Pastilles and Jelly. Imperial Tobacco built a factory at Heaton in the forties to make Wills cigarettes. There were, and are, many independent smaller manufacturing businesses, not least Jackson the Taylor which merged with Burtons. 

In South Shields, Plessey built a factory to manufacture electronic telephone exchanges. In the nineties, the German Siemens set up a plant to manufacture semi-conductors but, with falling demand, it closed after two years.

Further reading

Alistair Moffat and George Rosie, Tyneside - A History of Newcastle and Gateshead from Earliest Times (Edinburgh: Mainstream Publishing, 2005) 

How Britain Shaped the Manufacturing World

Vehicles to Vaccines

Ordnance

Henrietta Heald , William Armstrong, Magician of the North

Anthony Slaven, British Shipbuilding 1500-2010 (Lancaster: Crucible, 2013)

Friday, May 10, 2024

The building blocks of manufacturing: coal and metals

 Coal had ‘tentacles in every part of this changing society’. Landowners loved it, for it lay under their land; farmers benefitted from its use in burning lime for fertiliser; textile manufacturers used its heat in bleaching and dyeing; houses were built from brick and glass both made by the heat of coal; many small workshops across the land, as we shall see, used it to enhance their productivity. Metal was not only needed for large machines, but also for small machines, clocks, guns, instruments and ‘toys’  - small decorative items to delight the growing middle class. Shipbuilders began to explore the use of metal for ships. 

Read more by following the link.

Key to the effective use of coal and metals were the canals.



Manufacturing places - the art of re-invention

My exploration of British manufacturing has been sector by sector and chronological. I am now beginning to join up the dots and explore thos...