Macclesfield manufacturing history

 Home to silk with reputedly two hundred mills at one time. Home also to Hovis and now Astra-Zeneca, building on the home of the ICI pharmaceutical division at Alderly Park. Neighbouring Bollington had a number of cotton mills including the Clayton Mill shown in the image. I explore the wider cotton industry in How Britain Shaped the Manufacturing World.

The story of Macclesfield offers a different perspective on the Industrial Revolution from the point of view of a medium sized town rather than one of the larger conurbations or cities.

Silk was relatively light to transport and so turnpike roads offered all that was needed. Macclesfield, set on a steep rise of land over looking the east Cheshire plane, was on the major turnpike routes and so offered access to London through which all raw silky then had to be imported and also the largest market for silk thread along with the hosiery towns of the East Midlands. Relevant skills were present through the button trade, there was also water power. So, the conditions were right for large scale silk spinning.

In the book, Silk Town: Industry and Culture in Macclesfield 1750-1835, Gail Malmgreen notes the growing population of the town after 1750 and the way the town attracted silk workers from other towns. Probably the key development was the introduction of machine spinning by John and Thomas Lombe, learnt by John in Italy and developed by both of them resulting in the silk mill in Derby. Macclesfield was one of the first of the other silk producing towns to embrace this development. An early mill was owned by Michael Daintry who employed James Brindley to repair some machinery. Brindley's reputation would grow and it was he who acted as surveyor for a number of canals not least the famous Bridgewater. It was, though, Charles Roe who took the mantle father of modern industry in the town.

Roe created a mill along the lines of the Derby original. He then sold out having other ambitions. This time it was copper using local ore and coal. All went well until the coal reserves depleted leaving not only Roe with the challenge of how to get supplies into the town. The answer was a canal, but the Duke of Bridgewater had other ideas stemming from his 'megalomaniac desire to be the "largest dealer as a carrier in Europe." The Bridgewater canal does not serve Macclesfield. For the Roe family it would result in a move away from the town.

Silk remained and grew in importance. Mills became larger and taller. Water powered, it was found that less power was lost in transmission without long horizontal shafts. In 1800 steam arrived courtesy of Boulton & Watt to replace water and increase further the size of mills and the power available. Power looms followed on the heals of powered spinning although their weight and vibration meant that long single story weaving sheds offered the only practical housing until the introduction of lighter 'throwing' machinery. Also silk being far more fragile than cotton and wool, hand looms continued for fine work until the twentieth century. Silk spinning and weaving was important in neighbouring towns and villages: Congleton, Stockport, Bollington but also smaller Wildboarclough and Gradbach.

Communications were now the key and the Macclesfield canal was completed in 1831 with a railway following in 1869 linking the town to Marple and thence to Manchester.

Alongside spinning and weaving came dyeing and printing. A crucial advantage enjoyed by the town was the clean, soft water provided by the river Bollin. Hollins Steam Laundry was set up by the river to take full advantage and served the local silk community. The laundry building was taken over by M. Adamski and F. Parker who added dyeing and printing. The company, Adamley, continues to manufacture in the town as the last remaining silk printer. It was not only silk.

Hovis flour was first milled in Macclesfield in 1898 and the Hovis Mill still stands by the canal. The business grew too big and moved to Trafford Park in Manchester in 1904.

AstraZeneca's second largest pharmaceutical manufacturing site is in Macclesfield employing 4,000 people. Only a few miles from Macclesfield is Jodrell Bank.

Further reading

Gail Malmgreen, Silk Town: Industry and Culture in Macclesfield 1750-1835 (Hull: Hull University Press, 1985)

The Silk Museum, Park Lane, Macclesfield

www.macclesfieldcanal.org 

Bradford manufacturing history

 Gary Firth's book Bradford and the Industrial Revolution takes its reader on a journey through time from a relatively settled rural scene to a town bustling with industry. I draw on this book and other sources for this post. The image is of the Black Dyke Mill with thank to the music venue it now is.

We begin with the geology of Bradfordale noting the different areas and soil types, essentially coal measures and millstone grit. These soils, taken with the wet climate, made the area unsuitable for much arable farming and not particularly productive for livestock which tended to be mainly milking cows with some poor beef cattle and sheep producing fleeces far smaller than breeds in the more productive east of England. The net result was small holdings supplementing their income with spinning and weaving of wool into worsted cloth.

Firth suggests that change came about with growing demand for food from the slowly expanding urban population of Bradford then little more that a large village. The demand for food could not be met from elsewhere given poor communications and so the challenge rested with the local tenant farmers and landlords. The process, if it can be called that, was for the steady improvement of neglected land by means of manure and lime and better husbandry. Farms increased in size and now focused on food production. Spinners and weavers gravitated to Bradford increasing further the hungry urban population. In time they were joined by spinners and weavers from elsewhere in the country with the urban population increasing by a massive 1,064 % between 1780 and 1850 to 52,493. West Yorkshire had overtaken both Norfolk and the West Country in worsted production.

The availability of raw materials was, as elsewhere, fundamental to further development. There was coal, this being the north western end of the Yorkshire coalfield. There was iron ore and limestone. Firth writes of the many kilns burning lime both for agricultural use and to make lime mortar for building. The Low Moor iron works burst into action with the introduction of blowing pumps using Boulton & Watts steam engines. These enabled blast furnaces which could use the vast coal reserves to produce iron in substantial quantities just when it was needed for armaments for the wars against Napoleon. For the next decades the iron works developed continually, taking on technical improvements as they became available. Other iron works developed alongside including the Bowling Iron works which was famed for its wrought iron boiler plate. It sent on to produce steel using Siemens Martin furnaces. Bradford became one of the most significant producers in Yorkshire.

An essential element was the availability of finance and I write about this in this blog. Bradford was similar to other places where the volume of production and trade was growing with merchants branching out into banking. Firth offers many examples of finance provided including for the Low Moor Iron Works and a number of mills including the Black Dyke.

Without better communications linking Bradford to its markets growth would be restricted and so the digging of the canals was once again key. The Aire-Calder navigation provided the link to the east coast and to markets in Holland and Germany. For the west, Firth suggests that it was the Bradford colliery owners who provided the impetus for the digging of the Leeds-Liverpool canal; the link to Bradford itself was added later. Whilst the Yorkshire collieries certainly benefitted from the Leeds-Liverpool canal, so to did those in Lancashire and it added greatly to the prosperity of the whole area.

The making of worsted cloth first became factory based in 1786 with Cockshott & Lister using water power. Steam power came in first at the Tong Park Mill using a steam engine provided by Boulton & Watt. Other mills followed but it took more than a decade for the advantages of the factory system to become evident. Ramsbottom and Murgatroyd introduced steam power into their mill at Holme in 1800.

At that time Bradford and Halifax were pretty well neck and neck but over the next couple of decades Bradford took the lead in plain worsted cloth leaving Halifax with the more 'fancy' cloths. Wool came via the market in Wakefield from Lincolnshire, Leicestershire, Kent and the Cotswolds. Customers were in the south American colonies but more importantly Germany. A strike by weavers in 1825 convinced mill owners of the need to mechanise and more and more steam driven machinery was brought into the mills. Wool consumption had risen to 6 million lbs a year by 1825. Now the clear leader in worsted production, Bradford attracted dyers but also merchants and by 1851 was the Capital of the worsted trade. I write in my blog on that city how worsted production gravitated from Leeds to Bradford leaving Leeds to focus on the making of clothing.

Samuel Lister was highly influential in Bradford textiles. He was at heart an inventor and his nib comb was said to have revolutionised the worsted industry. He branched out into other textiles and his Manningham Mill was at one time the largest silk factory in the world employing 11,000 people. Titus Salt was another famous Bradford mill owner but his fame came from leaving the crowded town and setting up a revolutionary new mill at nearby Saltaire (named after Salt). Not only was the mill state of the art but 'housing was provided of the highest quality. Each had a water supply, gas lighting, an outdoor privy, separate living and cooking spaces and several bedrooms. This compared favourably with the typical worker's cottage'.

The infrastructure of Bradford improved over the succeeding decades. Two railways made their way into the town. The Midland Railway provided access north and south. A line from from Halifax via Low Moor was opened by the Leeds & Yorkshire railway and the GNR ran a line from Leeds into Bradford. Telegraph and in time telephone then appeared with the town's fathers expressing anxiety at the wires trailing from street to street. Anxieties were addressed and a General Post Office was built. Electricity then beckoned, but, like many English towns gas had got there first and investors were reluctant to let electricity siphon off their profits. Transport within the town was an issue and the fashion for trams running on rails won the argument, but not powered by electricity; it was to be steam for Bradford. In time electricity did come into the streets and homes and to power the trams.

In terms of industry, Low Moor prospered up until the First World War when it experienced a brief surge in demand. Thereafter the story was one of decline. The worsted trade prospered for rather longer but succumbed to the pressure of cheap imports and lower wages overseas. The motor industry made its mark in Bradford with the establishment of Jowett Cars in 1906. This company went on to produced much-loved up-market cars, the Javelin and Jupiter.

Bradford is currently enjoying an economic resurgence along with neighbouring Leeds.

Further reading:

Gary Firth, Bradford and the Industrial Revolution (Halifax: Ryburn Publishing, 1990)

www.bradfordmuseums.org

Leeds manufacturing history

Leeds was a centre of wool manufacturing with most processes being outworked and the finishing and dying in the city. The skills in wool spread to flax which, whilst important, never overtook the significance of wool.

The availability of water and labour combined with the crucial availability of cheap coal made Leeds the perfect wool city. Coal was used to boil water for dying and increasingly to power machinery in spinning and weaving. However, the take-up of steam power wasn’t rapid because of uncertainty of demand particularly during the Napoleonic wars.

As with all manufacturing, good communications were key. The Aire and Calder canal provided the link to the east coast and the Leeds and Liverpool through to the west. Railways did of course follow.

With the growth in textiles, an associated engineering industry grew with machinery for spinning and weaving both wool and flax. In time the engineering skills were turned to other uses from railway locomotives to nails. It was said that Leeds was second only to the Black Country in metal working.

The mid nineteenth century saw the move away from Leeds of the making of worsted cloth to Bradford. Its place was taken by clothing factories taking advantage of the American invention of the sewing machine. John Barran was one such clothing manufacturer followed by Montague Burton and Joseph Hepworth. At one time Burton had 20,000 employees in its Leeds factories.

With the growing population, shoe manufacture grew with companies such as Stead & Simpson which would later move to Leicester.

The engineering sector continued to serve its textile brothers but also built hydraulic equipment, heavy presses and a large variety of manufacturing from wrought iron and steel.

Leeds businessmen had fingers in many pies. Richard Paley had interests in iron-founding, potash manufacture, cotton spinning and soap boiling. Cotton was perhaps a brave experiment and soon gave way to wool. Joshua Bower was involved in glass manufacturing, glue boiling and coal mining. Tetley, the brewer, also had interests in coal mining.

Looking at some of the companies more closely:

The late nineteenth century saw the emergence of a printing company run by John Waddington with a specialty of theatrical posters. It didn’t prosper until, using its skills in lithographic colour printing, it began making playing cards. These proved very popular not least in the marketing operations of many companies. From playing cards, it wasn’t a big leap to jigsaws and board games. An alliance with the American Parker company brought Monopoly; other games followed. The basic business was printing and so printed packaging was an obvious extension. Waddington was bought by the American Hasbro in 1994.

Joseph Watson, or Soapy Joe’s as it was known, made soap and became part of Lever Brothers when they bought Crosfield and Gossage. Unilever are still present in Leeds with their largest deodorant factory.

Charles Thackray is of particular interest to me since, as surgical instrument makers, they were in the same business as my great grandfather. They began as a chemist and for many years supplied pharmaceuticals, in the early days, of a fairly basic nature. Relationships with doctors led to the sourcing of equipment for them and in time the manufacture of that equipment at the company’s own factory in Leeds. It was very much a craft with skilled engineers working with their customers to develop the precise equipment they needed. A crucial relationship was with the leading hip replacement surgeon where both operating instruments and the artificial hips themselves were produced. In time computer aided machining was introduced to great effect. Thackray ended up having 18% of the world market for replacement hips. The problem was that increased mechanisation and fierce competition meant that a comparatively small independent company couldn’t survive and so in 1990 it was sold to a larger American competitor.

I wrote of the Royal Ordnance Factories and their role in the Second World War in How Britain Shaped The Manufacturing World. One such was based in Leeds, later bought by Vickers plc, and I wrote in Vehicles to Vaccines how the Challenger tank was made there. The broad manufacturing base continued and a shining exception is Wilson Power Solutions which is a family company now into its third generation supplying transformers for renewable and other industrial projects. Siemens Energy and Siemens Rail Systems are located near Leeds. Leeds is ranked third by size of UK manufacturing regions.

Further reading

A History of Modern Leeds, Derek Fraser ed., E.J.Connell and M. Ward, Industrial Development 1780-1914

John Chartres and Katrina Honeyman, Leeds City Business 1893-1993 (Leeds: Leeds University Press, 1993)