My books on manufacturing

My books on manufacturing
My books on manufacturing history
Showing posts with label Cars. Show all posts
Showing posts with label Cars. Show all posts

Thursday, November 28, 2024

Coventry on the cusp of the twentieth century

Coventry was a city of engineering skills honed on watchmaking and it attracted first bicycle makers and then the first motor vehicle companies.

Two grandsons of the pioneer machine tool maker Henry Maudslay set up in the city: Cyril Maudslay with the Maudslay Motor Company which later joined with AEC and Reginald Maudslay with his Standard Motor company which later joined with Triumph. By then Maudslay Sons & Field was ending its life having moved from machine tools to marine engines both of which it had manufactured to great acclaim. London was a centre of engineering although much had gravitated to Manchester with the demands of an increasingly mechanised textile industry. London also had a long history of shipbuilding hence the direction of Maudslay's move away from machine tools.

Another major London manufacturer of marine engines was John Penn which company attracted a young William Hillman as an apprentice. Hillman moved back to his native Leicester where he went into partnership with William Herbert making first sewings machines and then bicycles as the Premier Company. William Herbert's younger brother was Alfred who, following an apprenticeship with Jessop in Leicester, set up in partnership before moving to Coventry as managing director of a new machine tool company, Alfred Herbert Ltd, with William Herbert as chairman.

I tell in How Britain Shaped the Manufacturing World how other subsequently great names gathered in Coventry: Harry Lawson, Louis Coatelin, Thomas Humber and well as William Hillman and the Maudslays. The boom in bicycles attracted American tool makers which scooped the market. Coventry was thus the obvious place for a rebirth of the British machine tool industry and Alfred Herbert was ready to lead the charge. I tell Herbert's subsequent story in Vehicles to Vaccines.

In the first part of the twentieth century, Alfred Herbert steadily built his business on the back of bicycles but when war broke out Herberts like all machine tool makers around the country faced massive demands. I wrote in my book Ordnance how Alfred Herbert was one of the industrialists - the men of push and go - who stepped forward to help Lloyd George in the war effort, in Herbert's case as Director of Machine Tools. I also wrote in Ordnance of the challenges facing manufacturing in terms of the loss of skilled men to the army. Unskilled men and women were brought into the factories and trained in specific tasks. Management then had the challenge of organising the flow of work in a way that it could be done satisfactorily with these more basic skill levels. They did not always succeed as evidenced by the number of 'duds' amongst shells supplied to the western front. Companies did go to extraordinary efforts to meet the challenge, but in the end the gap between supply and demand was met by imports from the USA. A huge quantity of armaments were imported and so these machine tools merely added to the list. It would however give the Americans a further foothold in British markets.

For Herberts and Coventry, the end of the war meant first a frenzy of activity but then the reality sunk in. The industry had grown to meet war demand and now had to shrink back to peacetime levels. Yet the world was changing and manufacturers sought different and more economical ways of doing things; the tried and tested no longer worked. For Herberts the challenge was to decide which machines to produce and how much to invest in new designs. In their book Alfred Herbert and the British Machine Tool Industry, Roger Lloyd-Jones and M.J. Lewis suggest that Sir Alfred found it hard to set a clear direction. There was also the issue of factored machines, which I discuss in Vehicles to Vaccines, which gave Herberts the option to source the more advanced machinery from third parties and so avoid both the cost of investment and the risk of failure.

You can read a fuller account of Coventry manufacturing by following this link and something on the earlier history of machine tools in this link.

Monday, November 4, 2024

Swindon manufacturing history

Swindon would become one of the great 19th century railway towns, but at the end of the 18th century it was a place largely passed by.

Kennett and Avon canal 

The canals changed this as the ambitious link between the Thames and the Avon was debated. What became the Kennet and Avon canal was the southern link through the Vale of Pewsey. A northern route branched north near Melksham and made its way between Calne and Chippenham to pass close to Swindon on its way up to Abingdon on the Thames. Later. the north Wiltshire canal would link from Swindon to the Thames and Severn canal at Cirencester.

From next to nothing, Swindon had become an ‘epicentre’, well nearly. The impact though was real with a big drop in the price of coal from the Somerset coal fields and access to hungry urban areas for the agricultural produce of north Wiltshire farmers.

No sooner was all of this in place than Isambard Kingdom Brunel was appointed chief engineer of the yet to be built Great Western Railway. Debate followed but the route adopted would pass through Swindon after Didcot and before Chippenham and the Box tunnel through to Bath and Bristol. A little later a line would snake north west from Swindon through to Cheltenham.

A few lines of text belie the task. 1840 was in the middle of one of the 19th century’s downward economic cycles. Many railways were being built, but they were mostly short runs linking towns and neighbouring coalfields. The longer routes (The Grand Junction and the London Birmingham) were massive undertakings involving great financial risk. The GWR was no different, especially with the cost and complexity of the Box tunnel. Nevertheless it was built and opened to traffic.

The new line would need a repair workshop. John Chandler, in his Swindon - History and Guide, tells the story. Swindon was simply not suitable: it had an inadequate water supply and really no skilled labour. Surely Bristol would be better, closer to coal and with an already large population. Daniel Gooch had been appointed to create the workshops and he argued for Swindon. There were those who suggested that local landowners may have sought to influence him. Other factors also came into play. Land was available at Swindon by merging with Cheltenham railway. Swindon was also at that point along the route where a change of engine would be needed to take on the challenge of the route through the Box tunnel.

There was still no money until the idea emerged of a station at Swindon offering refreshment to passengers as the engines were changed. This resulted in grand three storey station buildings constructed along with a village of railway houses all at the builder’s expense in return for the profits from the station. Anecdotes suggest that the quality of refreshment was not great and that prices were on the steep side - perhaps nothing changes.

The building of the workshops began during the economic downturn, but by the time of the railway mania that followed, locomotives were not only being repaired but new ones were being built. The GWR had opted for a broad gauge railway in contrast to the narrow gauge adopted elsewhere. This had the advantage that locomotives could be bigger and more powerful - in 1846 a locomotive, the Great Western, could pull a full passenger train at 60 mph over a long distance. The emphasis on power and speed is born out by the contrasting comments on the Crewe works.

In terms of employee numbers, Chandler quotes 400 for 1843 growing to 1800 by 1847, but then shrinking back to 600. Towards the end of the century, tough economic conditions gave way to better times and employee numbers climbed to 11,500. Alongside a better economy, the GWR had diversified and expanded its routes. Crucially it had moved over to the new standard gauge in 1892. Possibly more important it had added a large carriage works in 1865 and was producing rolling stock built to the highest standards of luxury. Magnificent locomotives were built including the legendary Castles, Kings, Granges, Manors and Halls classes. The works expanded in area eventually covering 326 acres including 79 acres roofed over. Even in 1846 the engine shop could accommodate 36 locomotives in a building in the shape of a stable with separate stalls.

Swindon was ever more dependent on the railway with some 80% of adults males employed there. Clothing factories were attracted by the corresponding availability of female labour: Compton employed 1,000 including the manufacture of GWR uniforms.

Employment at the GWR works grew to 14,369 in 1925 but then begun its decline to 10,000 until 1960, 5000 in 1967 and just over 1,000 before it closed in 1986. I write about the massive changes in the post war railways in Vehicles to Vaccines.

Swindon attracted other industries. It became home to a Pressed Steel factory which continues to supply bodies for the Mini. The Vickers site in Swindon first produced Spitfires in the Second World War and then was used for experimental projects. The site was then taken by Honda for their UK production base. It is currently being redeveloped once more. Plessey opened a factory in Swindon during the Second World War to meet demand from the MOD. The company also managed a number of shadow factories. The Swindon factory later specialised in hydraulics and a further factory was built at Cheney Manor in 1957 to manufacture transistors. RA Lister built a factory to manufacture farm equipment and diesel engines to add capacity to its main base at Dursley.

Further reading:

Manufacturing places - the art of re-invention

My exploration of British manufacturing has been sector by sector and chronological. I am now beginning to join up the dots and explore thos...