My books on manufacturing

My books on manufacturing
My books on manufacturing history
Showing posts with label Royal Navy. Show all posts
Showing posts with label Royal Navy. Show all posts

Friday, August 1, 2025

Plymouth manufacturing history

 Set on the western approaches, Plymouth was in many ways Britain's door to the wider world. It was from Plymouth that so many of our adventurers sailed: Sir Francis Drake to the Pacific, the Pilgrim Fathers to America, James Cook to Australia and Charles Darwin to the Galapagos. I have written separately about our adventurers and explore in How Britain Shaped the Manufacturing World their role in the beginnings of the Industrial Revolution.

In the later seventeenth century the city became home to a Royal Dock known now as Devonport. The docks built many hundreds of ships and maintained the fleet. In the nineteenth century it was subject to a major extension to allow for larger ships, also the Royal William Victualling Yard was built. The Great Western Railway was linked to the docks. A regular domestic service to Brittany began. The Royal Dockyard in 1912 employed 12,000 civilians. The biggest vessel ever constructed in Devonport was the 30,600 ton Warspite launched in 1913.

Other industries arrived. Isaac Reckitt took over a Plymouth factory in 1905 and made Robin starch and washing powders. Bryant and May experimented making lucifer matches. Their factory burnt down and they moved to London to make Swan Vestas. Lever Brothers developed a presence in the city by buying soap companies.

War time bombing left Plymouth with gaping wounds and the great task of reconstruction began as early as 1942. Reckitts had been bombed and decided to concentrate their activity in Hull. Companies were encouraged to set up: C&J Clark, Slumberland mattresses and Browne & Sharpe machine tools arrived in the fifties. Tecalemit were in production by 1948 as were Berketex dress makers.

Plymouth attracted electronics companies. It is home to Plessey Semiconductors. Bush Television built a factory in Plymouth to expand on its west London premises. BAE Systems have a Systems and Equipment establishment in the city.

A good number of American owned companies have bases in Plymouth and work in life sciences, composites and other technologies. Mars Wrigley make gum in the original Wrigley factory. You can read more detail in this link to research carried out by students in Plymouth.

Burts Crisps was founded in 1999 by Richard and Linda Burt with premises in Kingsbridge. They moved to a bigger factory in Plymouth in 2006.

Kawasaki Precision Machinery has been making hydraulic equipment in Plymouth for 25 years.

The work of the former Royal Dockyard has now been passed to Babcock International at Devonport and Rosyth. Princess Yachts were founded in 1965 and manufacture high class yachts sailed the world over

Further reading:

Crispin Gill, Plymouth - A New History (Devon Books, 1993)

I wanted to explore British manufacturing history geographically, having looked at it chronologically and by sector in my books How Britain Shaped the Manufacturing World and Vehicles to Vaccines

Follow this link to a list of the places I have explored to date.

Wednesday, July 9, 2025

Medway towns manufacturing history

 Rochester was a cathedral city until local government changes caused the status to lapse on its joining the Medway unitary authority. Nevertheless, its cathedral is the seat of the Bishop of the Rochester Diocese dating back to the sixth century. Rochester boasts a castle whose keep is one of the best preserved in England or France. Rochester has been occupied by Romans, Saxons, Danes and Normans.

Chatham in contrast was a small village on the mud flats of the Medway not far from Rochester and close to Gillingham, Strood and Rainham. It was the mud that attracted naval use. Henry VIII had built the first substantial Royal Navy including the Mary Rose, the first purpose built warship. The Medway then came into its own since the ships could safely be beached and there have their hulls cleaned, caulked and tarred.

Elizabeth I added to the navy, galleys - ships with both sail and oars. These were stationed at Chatham where they could easily be maintained. The dockyard was already bigger than Portsmouth, Deptford and Woolwich and it maintained and improved on this position through the years of war with the Dutch. The yard attracted shipwrights, carpenters, sailmakers, smiths, sawyers, riggers and mast makers.

In the early seventeenth century a new dry dock was built along with mast docks, sail loft and rope house - the latter being 1,000 feet long, the length of the longest rope. The tactic for naval ships was simple, to be massively armed to wreak destruction at short range. The massive PRINCE was an exemplar of this ship type known as the First Rate with three gun decks. These early ships would be armed by cannon cast in iron works in the nearby Weald.

With the eighteenth century came another opponent - the French - and so the centre of gravity for the navy moved westward to Portsmouth and Plymouth. More than this, the theatre of naval warfare moved from the sea between Britain and the Continent to the oceans: the Mediterranean, Caribbean and Atlantic. The ships required for this more open warfare needed to be more agile and so tended to be Third Rate with seventy-four guns or frigates with thirty-two guns. In the course of the century the Royal Navy moved to a position of increasing strength where victory was always expected. This was great credit to the men who sailed the ships and lived in the most appalling conditions, but also to the dockyards.

For Chatham, the eighteenth century meant first completion of the improvement programme, but then decline as resources were directed to Portsmouth and Plymouth. The century ended with restoration ready for the next great conflict: the Napoleonic Wars. At the end of the eighteenth century the Chatham dockyard was the largest employer in the South East with some 2,000 men.

The navy's most famous ship, the VICTORY, was built at Chatham in 1765 and had a chequered career culminating in her being fitted out as a hospital ship in 1797. Two years later she was to be converted into a prison hulk. Instead, orders were given for her to be rebuilt and she left Chatham in 1800 as a superb fighting First Rate ship. These vast ships were built from four thousand oak trees with a compliment of 850 men. The lower of three gun decks was equipped with 42-pounders, the middle deck with 24-pounders and the top deck with 12-pounders giving a broadside of 1,176 pounds. Iron guns were most likely now cast at the Carron works in Falkirk with brass cannon made by Samuel Walker in Rotherham.

The nineteenth century saw reduced employee numbers with the ending of hostilities, but also the introduction of industrial process with a steam-powered sawmill designed and built by Marc Brunel. This incorporated a canal and and overhead rail system, with seasoned uncut timber entering at one end with sawn planks emerging at the other. I wrote in my blog on Portsmouth of Brunel's other inistiative of mechanising the process of pulley production.

The new century also saw the beginning of a dramatic change with steam power taking over from wind and sail. I write in How Britain Shaped the Manufacturing World of the transition from wooden hulls through iron clads to iron and then steel hulled ships. Mid-century saw a major investment in Chatham as it became the only eastern yard with the closure of Woolwich (although its continuance as the army's arsenal) and of Deptford. The work was substantial with new dry and wet docks, repair and fitting out basins all demanding some 110 million bricks made on site from a 21 acre brickfield. As the century drew to a close, ships became ever bigger culminating in the Dreadnaught Class which was too big either to be built or repaired at Chatham.

Her days seemed to be numbered until the Navy decided that they needed to build the newly invented submarines alongside private contractors not least to test their costings. The yard went on to build many submarines alongside Vickers at Barrow. In the Second World War it built smaller surface vessels and refitted a great many vessels of all kinds. At its peak the yard employed 13,000 people from Chatham, Rochester, Gillingham and Strood, and further afield.

The dockyard closed in 1981.

Rochester itself became home to Short Brothers which from 1913 manufactured flying boats or float planes was they were called at their factory at the Borstal end of the city. Their planes served with distinction during the First World War. Shorts survived the slump of the twenties by diversifying into buses, barges and motor boats. They came back into the limelight with the Shorts Singapore which in 1927 made a spectacular flight around the coast of Africa. The thirties saw the Shorts Empire operated by Imperial Airways and offering their 24 passengers a choice of cabins, births and a smoking room. From the design of the Empire came the Sunderland with innovations including a powered gun turret. Many saw service during the Second World War as did the Stirling four engine bomber of which I wrote in my book MacRoberts Reply. In 1943 the company was compulsorily purchased by the government and production dispersed to Belfast away from enemy bombing. With the return of peace, the company moved its operations to Belfast.

BAE Systems Faraday test centre and Advanced Aerospace Technologies are now based in Rochester.

In the nineteenth century Strood became home to Stewart Brothers and Spencer which extracted oil from seeds and sold the residue as cattle feed. Seeds would come by ships from as far afield as India, America and Russia.

Aveling and Porter manufactured agricultural machinery and went on to manufacture steam engines. In the thirties they became part of Agricultural Engineering and joined Barford & Perkins of Peterborough to form Aveling Barford which also took the Hornsby steam and road roller business based in Grantham.

Wingets took the Aveling site to manufacture cement mixers. Strood had attracted cement manufacturers like many sites on the Thames and Medway. Portland cement had become an essential part of building in the mid-nineteenth century. I write more about this in my piece on Dartford.

Gillingham had a history of textile manufacture with the Gillingham Silk Company in business from 1769 to 1875. There was also linen manufacture and glove making. The Copperas Works produced dyes and inks. In the late 19th century the Brennan Torpedo works was established.

Gillingham is also headquarters of Delphi Automotive Systems which had been spun out of General Motors and included AC Delco, Automotive Products of Leamington and Lucas Diesel Systems based in Gillingham. It was bought by BorgWarner which spun it into PHINIA.

Further reading:

Saturday, June 21, 2025

Fareham manufacturing history

Fareham is a coastal town just about half way between Southampton and Portsmouth and it is to Portsmouth I look for clues to the town's commercial success.

I write in my blog piece on Portsmouth of the key role it had in British naval history. It looked to Fareham for key manufactures at its time of greatest need: the Napoleonic Wars. The Navy needed iron for various uses in its ships and a Gosport blacksmith named Henry Cort had taken on a business of supplying chains. Cort was not satisfied by the then current methods of making iron and through extensive experimentation arrived at his puddling process which produced strong wrought iron. In this venture he took on a foundry in Fareham where he produced iron for the Navy. Cort's methods were adopted widely and he is regarded as the father of the iron industry. I write of him in how Britain Shaped the Manufacturing World.

The second contribution came later when Lord Palmerston ordered the building of defences around Portsmouth and this time Fareham supplied great quantities of high quality bricks. There is evidence of the Romans making bricks from the mud of the estuary mixed with shell fragments. Later rich reserves of clay were discovered to make the London Blue which can be seen in much of the railway infrastructure. Fareham Reds can be seen in the Albert Hall and at Osborne House on the Isle of Wight. As well as bricks, chimney pots and tiles were made and supplied to nearly all western counties.The clay was also used for making pipes when tobacco became more generally available. Cigars and cigarettes later put pay to clay pipes.

The third contribution is probably the oldest and is the production of leather. The tanneries of Fareham date back as far as bricks if not farther. Leather was used as a strong flexible material before the days of plastics, as well as for shoes, clothing, bags etc. Coaches and wagons were comprised largely of leather and of course there were many million saddles and bridles. The Army and Navy were major users and hides came to Fareham from all over the country.

There is no record of whether the fourth contribution was supplied to the Navy, it was however enjoyed by many in the towns and cities: strawberries grown over 2,500 acres.

During the Second World War, Fareham became the location for the construction of the Mulberry Harbours for the D Day landings.

Further reading:

Lesley Burton and Brian Musselwhite, An illustrated History of Fareham (Southampton: Ensign Publications, 1991)

Thursday, May 8, 2025

Portsmouth manufacturing history

 Portsmouth was one of the earliest homes of naval shipbuilding; there is some evidence that Richard the Lionheart's ships taking him on the crusades were built there. Henry VII commissioned the first dry dock in 1495. The Mary Rose was built there as Henry VIII amassed galleons to keep up with the Spanish and Portuguese.

It wasn't only naval shipping, Portsmouth's ships travelled the globe with particular emphasis on trading in spices so much so that a part of the dock area became known as spice island.

Towns which were home to naval dockyards boomed in times of war, but when peace came so did unemployment and poverty. Yet war was never far away, especially with the French who posed a constant threat. In the years following the restoration of the monarchy, in 1665 Sir Bernard de Gomme, Engineer in Chief of all the King's castles reviewed coastal defences and began a fifty year programme in Portsmouth for the defence of the crucially important dockyard. In spite of all this civil engineering, shipbuilding continued notably with the 100 gun Britannia.

Naval harbours were also changing as a result of penal policy. The number of offences punishable by transportation increased with convict numbers beyond the capacity of penal colonies and so prison hulks became a feature in many harbours over filled with inmates in appalling conditions. The first fleet for Australia left in 1787 and began to relieve the pressure just in time to the renewed pressure of war from the French Republic.

Portsmouth, at the time of the Napoleonic wars, was home to naval shipbuilding on a massive scale. There were woodworking shops powered by steam, including engines from Boulton and Watt. Marc Isambard Brunel invented machines for making the thousands of pulley blocks that the navy needed. He collaborated with Henry Maudslay who made the machine tools required. It was a huge enterprise that dominated the town. It was the first example of mass production in Britain.

We need to take a step back to understand what was happening. Naval shipbuilding was an ancient trade in which old habits died hard. Sawyers were protective of their back breaking work in the saw pit even though in other countries water powered sawmills were gaining popularity. Small businesses supplying largely hand made pulley blocks were equally protective of their lucrative contracts. The navy's demands were huge and change was needed. The right man at the right time was Samuel Bentham, the brother of the political economist and prison reformer Jeremy Bentham. Samuel was put in charge of the dock yard and set about radical changes.

1840 saw the French employ steam power for their battleships and Portsmouth needed to follow suite. A separate area was set aside and the necessary skills recruited. I write in How Britain Shaped the Manufacturing World of the transition to iron and steel hulls propelled by steam power.

With the navy and military the overwhelmingly dominant employer, its importance is underlined by the growth in population from 30,000 in 1801 to 260,000 in 1931.

Portsmouth docks served the Royal Navy in two world wars. In 1905 the yard launched the Dreadnaught which rendered obsolete the capital ships of the world's navies. It went on to launch one of the largest ships ever built in Portsmouth at 27,500 tons the Queen Elizabeth and the 25,000 ton Iron Duke in 1914. In recent years the building and maintenance of naval ships has fallen more and more to the private sector in companies such as Babcock International and BAE Systems Marine.

Employment in naval activity declined from some 22,000 in 1945 to 6,500 in 1985. Nevertheless, Portsmouth has attracted other major employers. Top of the list must come IBM with their UK Headquarters but followed by the Inland Revenue computer centre, the Board of Trade and Zurich Insurance.

Further reading:

James Cramer, The Book of Portsmouth (Buckingham: Barracuda Books, 1985)

Manufacturing places - the art of re-invention

My exploration of British manufacturing has been sector by sector and chronological. I am now beginning to join up the dots and explore thos...