My books on manufacturing

My books on manufacturing
My books on manufacturing history

Friday, August 23, 2024

Bradford manufacturing history

 Gary Firth's book Bradford and the Industrial Revolution takes its reader on a journey through time from a relatively settled rural scene to a town bustling with industry. I draw on this book and other sources for this post. The image is of the Black Dyke Mill with thank to the music venue it now is.

Willie Tea Taylor

We begin with the geology of Bradfordale noting the different areas and soil types, essentially coal measures and millstone grit. These soils, taken with the wet climate, made the area unsuitable for much arable farming and not particularly productive for livestock which tended to be mainly milking cows with some poor beef cattle and sheep producing fleeces far smaller than breeds in the more productive east of England. The net result was small holdings supplementing their income with spinning and weaving of wool into worsted cloth.

Firth suggests that change came about with growing demand for food from the slowly expanding urban population of Bradford then little more that a large village. The demand for food could not be met from elsewhere given poor communications and so the challenge rested with the local tenant farmers and landlords. The process, if it can be called that, was for the steady improvement of neglected land by means of manure and lime and better husbandry. Farms increased in size and now focused on food production. Spinners and weavers gravitated to Bradford increasing further the hungry urban population. In time they were joined by spinners and weavers from elsewhere in the country with the urban population increasing by a massive 1,064 % between 1780 and 1850 to 52,493. West Yorkshire had overtaken both Norfolk and the West Country in worsted production.

The availability of raw materials was, as elsewhere, fundamental to further development. There was coal, this being the north western end of the Yorkshire coalfield. There was iron ore and limestone. Firth writes of the many kilns burning lime both for agricultural use and to make lime mortar for building. The Low Moor iron works burst into action with the introduction of blowing pumps using Boulton & Watts steam engines. These enabled blast furnaces which could use the vast coal reserves to produce iron in substantial quantities just when it was needed for armaments for the wars against Napoleon. For the next decades the iron works developed continually, taking on technical improvements as they became available. Other iron works developed alongside including the Bowling Iron works which was famed for its wrought iron boiler plate. It sent on to produce steel using Siemens Martin furnaces. Bradford became one of the most significant producers in Yorkshire.

An essential element was the availability of finance and I write about this in this blog. Bradford was similar to other places where the volume of production and trade was growing with merchants branching out into banking. Firth offers many examples of finance provided including for the Low Moor Iron Works and a number of mills including the Black Dyke.

Without better communications linking Bradford to its markets growth would be restricted and so the digging of the canals was once again key. The Aire-Calder navigation provided the link to the east coast and to markets in Holland and Germany. For the west, Firth suggests that it was the Bradford colliery owners who provided the impetus for the digging of the Leeds-Liverpool canal; the link to Bradford itself was added later. Whilst the Yorkshire collieries certainly benefitted from the Leeds-Liverpool canal, so to did those in Lancashire and it added greatly to the prosperity of the whole area.

The making of worsted cloth first became factory based in 1786 with Cockshott & Lister using water power. Steam power came in first at the Tong Park Mill using a steam engine provided by Boulton & Watt. Other mills followed but it took more than a decade for the advantages of the factory system to become evident. Ramsbottom and Murgatroyd introduced steam power into their mill at Holme in 1800.

At that time Bradford and Halifax were pretty well neck and neck but over the next couple of decades Bradford took the lead in plain worsted cloth leaving Halifax with the more 'fancy' cloths. Wool came via the market in Wakefield from Lincolnshire, Leicestershire, Kent and the Cotswolds. Customers were in the south American colonies but more importantly Germany. A strike by weavers in 1825 convinced mill owners of the need to mechanise and more and more steam driven machinery was brought into the mills. Wool consumption had risen to 6 million lbs a year by 1825. Now the clear leader in worsted production, Bradford attracted dyers but also merchants and by 1851 was the Capital of the worsted trade. I write in my blog on that city how worsted production gravitated from Leeds to Bradford leaving Leeds to focus on the making of clothing.

Samuel Lister was highly influential in Bradford textiles. He was at heart an inventor and his nib comb was said to have revolutionised the worsted industry. He branched out into other textiles and his Manningham Mill was at one time the largest silk factory in the world employing 11,000 people. Titus Salt was another famous Bradford mill owner but his fame came from leaving the crowded town and setting up a revolutionary new mill at nearby Saltaire (named after Salt). Not only was the mill state of the art but 'housing was provided of the highest quality. Each had a water supply, gas lighting, an outdoor privy, separate living and cooking spaces and several bedrooms. This compared favourably with the typical worker's cottage'.

The infrastructure of Bradford improved over the succeeding decades. Two railways made their way into the town. The Midland Railway provided access north and south. A line from from Halifax via Low Moor was opened by the Leeds & Yorkshire railway and the GNR ran a line from Leeds into Bradford. Telegraph and in time telephone then appeared with the town's fathers expressing anxiety at the wires trailing from street to street. Anxieties were addressed and a General Post Office was built. Electricity then beckoned, but, like many English towns gas had got there first and investors were reluctant to let electricity siphon off their profits. Transport within the town was an issue and the fashion for trams running on rails won the argument, but not powered by electricity; it was to be steam for Bradford. In time electricity did come into the streets and homes and to power the trams.

In terms of industry, Low Moor prospered up until the First World War when it experienced a brief surge in demand. Thereafter the story was one of decline. The worsted trade prospered for rather longer but succumbed to the pressure of cheap imports and lower wages overseas. The motor industry made its mark in Bradford with the establishment of Jowett Cars in 1906. This company went on to produced much-loved up-market cars, the Javelin and Jupiter.

Bradford is currently enjoying an economic resurgence along with neighbouring Leeds.

Further reading:

Gary Firth, Bradford and the Industrial Revolution (Halifax: Ryburn Publishing, 1990)

www.bradfordmuseums.org

Sunday, August 18, 2024

Leeds manufacturing history

Leeds was a centre of wool manufacturing with most processes being outworked and the finishing and dying in the city. The skills in wool spread to flax which, whilst important, never overtook the significance of wool.

The availability of water and labour combined with the crucial availability of cheap coal made Leeds the perfect wool city. Coal was used to boil water for dying and increasingly to power machinery in spinning and weaving. However, the take-up of steam power wasn’t rapid because of uncertainty of demand particularly during the Napoleonic wars.

As with all manufacturing, good communications were key. The Aire and Calder canal provided the link to the east coast and the Leeds and Liverpool through to the west. Railways did of course follow.

With the growth in textiles, an associated engineering industry grew with machinery for spinning and weaving both wool and flax. In time the engineering skills were turned to other uses from railway locomotives to nails. It was said that Leeds was second only to the Black Country in metal working.

The mid nineteenth century saw the move away from Leeds of the making of worsted cloth to Bradford. Its place was taken by clothing factories taking advantage of the American invention of the sewing machine. John Barran was one such clothing manufacturer followed by Montague Burton and Joseph Hepworth. At one time Burton had 20,000 employees in its Leeds factories.

With the growing population, shoe manufacture grew with companies such as Stead & Simpson which would later move to Leicester.

The engineering sector continued to serve its textile brothers but also built hydraulic equipment, heavy presses and a large variety of manufacturing from wrought iron and steel.

Leeds businessmen had fingers in many pies. Richard Paley had interests in iron-founding, potash manufacture, cotton spinning and soap boiling. Cotton was perhaps a brave experiment and soon gave way to wool. Joshua Bower was involved in glass manufacturing, glue boiling and coal mining. Tetley, the brewer, also had interests in coal mining.

Looking at some of the companies more closely:

The late nineteenth century saw the emergence of a printing company run by John Waddington with a specialty of theatrical posters. It didn’t prosper until, using its skills in lithographic colour printing, it began making playing cards. These proved very popular not least in the marketing operations of many companies. From playing cards, it wasn’t a big leap to jigsaws and board games. An alliance with the American Parker company brought Monopoly; other games followed. The basic business was printing and so printed packaging was an obvious extension. Waddington was bought by the American Hasbro in 1994.

Joseph Watson, or Soapy Joe’s as it was known, made soap and became part of Lever Brothers when they bought Crosfield and Gossage. Unilever are still present in Leeds with their largest deodorant factory.

Charles Thackray is of particular interest to me since, as surgical instrument makers, they were in the same business as my great grandfather. They began as a chemist and for many years supplied pharmaceuticals, in the early days, of a fairly basic nature. Relationships with doctors led to the sourcing of equipment for them and in time the manufacture of that equipment at the company’s own factory in Leeds. It was very much a craft with skilled engineers working with their customers to develop the precise equipment they needed. A crucial relationship was with the leading hip replacement surgeon where both operating instruments and the artificial hips themselves were produced. In time computer aided machining was introduced to great effect. Thackray ended up having 18% of the world market for replacement hips. The problem was that increased mechanisation and fierce competition meant that a comparatively small independent company couldn’t survive and so in 1990 it was sold to a larger American competitor.

I wrote of the Royal Ordnance Factories and their role in the Second World War in How Britain Shaped The Manufacturing World. One such was based in Leeds, later bought by Vickers plc, and I wrote in Vehicles to Vaccines how the Challenger tank was made there. The broad manufacturing base continued and a shining exception is Wilson Power Solutions which is a family company now into its third generation supplying transformers for renewable and other industrial projects. Siemens Energy and Siemens Rail Systems are located near Leeds. Leeds is ranked third by size of UK manufacturing regions.

Further reading

A History of Modern Leeds, Derek Fraser ed., E.J.Connell and M. Ward, Industrial Development 1780-1914

John Chartres and Katrina Honeyman, Leeds City Business 1893-1993 (Leeds: Leeds University Press, 1993)

Saturday, August 10, 2024

Wolverhampton Manufacturing History

 Wolverhampton is said not to be in the Black Country (unlike the nearby chain making town of Dudley), rather it is surrounded by Black Country coal fields. Like many towns in the West Midlands it business was metal, in the case of Wolverhampton locks and the name Chubb appears in early records. Another early name was Mander connected with the production of lacquer and known later for paint. Stretching back further, like many English towns, the wool trade dominated.

The West Midlands was well served by turnpike roads, but the advent of the canals opened the area to much needed bulk shipment. The commercial imperative was to get coal into nearby Birmingham, but the movement of finished goods and supplies of raw materials to other towns like Wolverhampton was important.

In his entertaining History of Wolverhampton, Chris Upton tells the convoluted story of the West Midlands canals. Much comes down to the terrain and geology. Towns were often built on hills and so canals would either need to tunnel under them or use precious water to climb and descend in flights of locks. James Brindley was the surveyor for the Staffordshire & Worcestershire canal which was the first to serve Wolverhampton in 1772. The Birmingham canal followed, also under Brindley. The problems were not so much technical as commercial, as canal companies competed with the amounts they charged users. Other canals followed, some much later under Thomas Telford, until a network was built that allowed Birmingham to claim more canals than Venice. The coming of the Birmingham, Wolverhampton and Stour railway marked the beginning of the end for the canals as arteries of commerce, but of course opened up the area to further commercial advantage.

Wolverhampton may not have had coal mines, but it did have its specialist ironmasters and ironmongers, dealing in cheaper goods, who would supply metal to workshops and then take finished products for resale. Upton suggests that workshops were nearly always small, but that the work of the ironmongers made it, taken as a whole, mass production. In relation to the more specialised ironmasters, who were more often to be found in nearby Rugeley and Bewdley, their production would be worked into high quality locks and scythes. One manufacturer, William Wood, extended his skills into copper coinage for America. In time, manufacture began to match that of Birmingham with buttons, shoe-buckles and watch chains. In terms of mechanisation, it is said that one of the first Newcomen engines for Mr Back of Wolverhampton.

The railways would point the way for manufacturing in Wolverhampton as the GWR selected the town for their northern workshop. Here were manufactured mainly tank engines, but there was also a repair facility making it a close rival to Swindon. In terms of ‘independents’, Henry Meadows supplied gear boxes and petrol and diesel engines. The railways served major local manufacturers including steel makers Stewarts & Lloyds at Horseley Fields and Bilston. The scene must have been similar to Sheffield with blast furnaces, forges and crucibles. Wolverhampton featured in the Great Exhibition of 1851.

Following on from railways came bicycles where Wolverhampton and companies like Rudge and Sunbeam competed with the larger cycle sector in Coventry. Sunbeam moved from cycles to motor cars and became a major employer in the town with their Sunbeamland Works. It became famous for its very fast cars, synonymous with names like Malcolm Campbell. Sunbeam would later join the Rootes Group. Other Wolverhampton companies included Guy Motors which would in wartime produce vehicles for hauling heavy guns (as shown in the image). It was later bought by Jaguar. I  write more about Guy Motors and manufacturers of military vehicles more generally in War on Wheels.

Joseph Sankey were suppliers to the motor industry and they became part of GKN. Aircraft manufacture also figured with Boulton and Paul, later Dowty Aerospace. H.M. Hobson made carburettors for aircraft and undertook the management of two shadow factories in the Second World War. It later became part of Lucas Aerospace. The American Goodyear set up tyre production in the town. Motor cycles featuresd with Villiers as boiler making did with John Thompson of which I write in Vehicles to Vaccines and which played a big part in nuclear power stations. The Electric Construction Company was another big employer specialising in generators. They later became part of Hawker Siddeley. It wasn’t only metal, Courtaulds built a factory to produce rayon and employed some 3,600 in 1936. Tarmac also had a presence in the town.

As with so many British towns, the major employers now are retailers and the NHS and University. An exception is the American Collins Aerospace which can trace its origins back to Lucas.

Take a look at my books How Britain Shaped the Manufacturing World and Vehicles to Vaccines which look at the history of British manufacturing sector by sector and chronologically. Here is part of my  geographical exploration. 

Further reading

Chris Upton, A History of Wolverhampton (Chichester: Phillimore, 1998)

http://www.historywebsite.co.uk/Museum/metalware/sankeys/sankey01.htm

Thursday, August 1, 2024

Coventry Manufacturing History

I write of the motor industry in How Britain Shaped the Manufacturing World (HBSTMW) and in three chapters of Vehicles to Vaccines: Volume Car Makers, Speciality Car Makers and Commercial Vehicles and Motor Component Manufacturers. The image is of the Geneva Motor Show in 1949 where the Rootes Group, one of Coventry's finest, are seriously engaged in the post war export drive.

The city of Coventry, long associated with the story of Lady Godiva, had as its major industry the making of ribbons. This trade it shared with neighbouring Nuneaton, Bedworth and much of north Warwickshire. The trade prospered until 1860 and the passing of a law which allowed imports; thereafter Coventry and its neighbours found themselves undercut except for woven tapes. J & J Cash remains in Coventry as manufacturers of name tapes amongst much else.

The other Coventry industry, a child of the industrial revolution when time became relevant to people’s lives, was the making of clocks and watches. The city wasn’t alone in this but it was significant. Nearby Lutterworth was home to the Corrall family who started making clocks in 1727.

Kenneth Richardson in his book Twentieth Century Coventry writes of how in the nineteenth century ‘watchmaking was beginning to supplant [the ribbon trade] in the affections of young men who wished to acquire a skill’. From this grew many small workshops, working in much the same way as their counterparts in London’s Clerkenwell, but also factories such as Rotherhams and the Coventry Movement Company. The industry largely died with the impact of Swiss competition but it did equip the city with skills it would need for its push into vehicles of all kinds. In How Britain Shaped the Manufacturing World I suggest that the skills employed in making sewing machines also translated into the industry of bicycle making.

Richardson does take one important step back by bringing onto centre stage Alfred Herbert. I write in Vehicles to Vaccines of the fundamental importance to manufacturing industry of machine tools. Herbert, the son of a builder, began in 1887 in general engineering but he gravitated toward machine tools and in 1914 was employing 2,000 men making him the largest machine tool maker in England. In time Coventry attracted other machine tool makers including Charles Churchill who brough American machine tool practice from his native USA. Another American, Oscar Hamer, joined Herbert as his general manager. Alfred Herbert subsequently moved to larger premises in Lutterworth.  It was taken over by the TI Group. I write more of the machine tools industry in Vehicles to Vaccines.

The manufacture of bicycles in numbers sufficient to supply the market required these machine tools but also entrepreneurs.

The Coventry Riley family had been a ribbon manufacturers but turned their hands to bicycles. From Sussex came the Starleys and George Singer. William Herbert, Alfred’s brother, joined Londoner William Hillman. Thomas Humber came from Beeston just outside Nottingham and Daniel Ridge came over from Wolverhampton. I write about the development of the bicycle industry in How Britain Shaped the Manufacturing World.

The First World War, with its insatiable demands on industry about which I wrote in Ordnance, provided a major boost to Coventry as a growing city of manufacturers. Motor cycles and motor cars followed the bicycle and the city also attracted Courtaulds for the manufacture of Rayon, and telephone and other electronics including British Thomson Houston (BTH) from neighbouring Rugby.

Thomson Houston was one of the major American electrical engineers which had merged with the pioneering Thomas Edison in 1892 and became General Electric (GE) I write of them in my blog on the American Electricity Industry. They viewed the British market as attractive and set up in 1900 to compete with their major rival Westinghouse which had set up in Trafford Park in Manchester in 1897. The Rugby site concentrated on the manufacture of incandescent light bulbs but to this was added heavy electrical engineering as more and more areas of the UK sought electrical generation.

In 1915 GEC bought the Copeswood estate at Stoke in Coventry to build a new factory. Six years later it moved its Peel-Conner telephone manufacturing operations from Manchester to the site, a move that coincided with the BPO (Post Office) standardising their accepted telephone designs. Over the years the company expanded, taking over a number of former Coventry factories producing a large proportion of the Strowger telephone system for the UK. By 1970 GEC, which had combined with AEI and English Electric, had seven factories in the city employing 30,000 people. Its production of the Strowger system ceased in Coventry in 1974. I write in Vehicles to Vaccines of the struggle for supremacy in the subsequent electronic telephone systems. GEC Telecommunications in Coventry was a keen contender.

Like so many British cities, Coventry played a major role in equipping the forces in the First World War, so much so that the city council claimed :

‘It is safe to say that no English city was so completely absorbed in munitions production as Coventry…It was not merely a question of adaptability of existing facilities. New factories sprang up in such numbers and on such a scale as to change the whole face of the city in the matter of a few months. New suburbs grew up like mushrooms, thousands of strangers of both sexes flocked to Coventry from all parts of England in answer to the call for munitions.’

The Coventry Ordnance Factory built beside the Coventry canal manufactured guns so big that machine tools were moved to them rather than the more conventional production line. I write of this in How Britain Shaped the Manufacturing World and my book on army supply in WW1, Ordnance.

Motor car manufacture grew like topsy following the end of the war. By 1931 there were eleven separate motor companies and forty that had tried and failed in the same period. I wrote in How Britain Shaped the Manufacturing World of how Daimler was first but with Lanchester, Siddeley-Deasy close behind. Morris bought the French Hotchkiss. The Rootes brothers combined Humber and Hillman. Vickers had a presence in Coventry through their Wolseley subsidiary later bought by Morris. William Lyons brought the Swallow Sidecar company to the city where it became Jaguar. The Rover company had made bicycles but under the guidance of the Wilkes brothers became producers of luxury cars and, after the Second World War, the Land Rover.

It wasn’t just the main manufacturers, components companies came. Birmingham’s Dunlop bought a wheel and rim manufacturer in the city and added to this its Aviation and Engineering Divisions. White and Poppe made engines and Carbodies was established by a former Daimler employee.

The Second World War presented yet further challenges for the manufacturers of the city. As I argue elsewhere, the war for the manufacturers began in the mid thirties with the building of the shadow factories for aircraft production and I write about this major initiative in How Britain Shaped the Manufacturing World. As well as providing vital capacity for the motor companies to supplement the production of the main aircraft companies, they provided space for the motor companies and others to expand when, after the war, the nation was desperate for exports to pay for imports of food and materials.

Between 1939 and 1945, BTH in Coventry and Leicester provided 500,000 magnetos for the RAF. J.D Siddeley expanded his aircraft production at nearby Bagington. T.G  John of Alvis became in effect a subcontractor to Rolls-Royce for the repair of engines. GEC manufactured the VHF radio link for the RAF enabling the Squadron Leader to communicate in flight with all his aircraft. Alfred Herbert manufactured some 65,000 machine tools and Gauge and Tool provided measuring devices for the huge armament industry.

The Second World War also brought a devastating night of enemy bombing on 14 November 1940 which destroyed the greater part of the cathedral and many factories including old cycle factories: the Coventry Machinists’ Works, the Rover Meteor Works and the Triumph factory. I write in War on Wheels how the people of the city rose to the challenge of the disaster.

Aviation came to Coventry with the shadow factories. Armstrong-Whitworth moved their aero business to the old RAF airfield at Whitley a little outside the city where they built a supersonic wind tunnel linked to a Ferranti Pegasus computer. Hawker Siddeley chose the site at Baginton that would become Coventry Airport for their production. Lucas aerospace had a presence in the city. I write of post-war aviation in Vehicles to Vaccines.

Sir Frank Whittle and the invention of the jet engine belongs to Midlands manufacturing towns. One of the two prototype engines was made by BTH at Lutterworth; the other by Metrovick in Manchester. Subsequent development through the company Power Jets was based at Whetstone just south of Leicester. I write of the early development of the jet engine in How Britain Shaped the Manufacturing World.

Coventry thrived with this combination of machine tools, motor cars, aeroplanes, manmade fibres and electronics. For a whole variety of different reasons of which I write in Vehicles to Vaccines, the city’s manufacturing shrunk but did not disappear. Jaguar Land Rover have their corporate office at Whitley, the Manufacturing Technology Centre is based at Ansty Park and Aston Martin Lagonda is at Gaydon.

Further reading

Kenneth Richardson, Twentieth Century Coventry (London: Macmillan, 1972)

Graces Guide

https://www.britishtelephones.com/

Wednesday, July 24, 2024

Birmingham Manufacturing History

Britain's second city has been described as a city of a thousand trades and so quite different to Sheffield with its focus on steel, Manchester on cotton and Leeds on wool. Having said this, in the nineteenth century its production of brass and objects made from brass made it a world leader, with Birmingham parts present on steam trains the world over to say nothing of door furniture and the very many other items made from the metal. It has always been an industrious city but with a core of small and medium size enterprises, a great many working with metal.

In this post I explore Birmingham's manufacturing history. Looking back to the origins and early development of the city I offer here an essay I wrote for my BA Humanities, it was titled: Describe the development of industry in one town and explain its impact on the town growth and environment. This comes further down the post. The image is of the Chamberlain clock tower in the Jewellery Quarter which to my mind speaks of Birmingham's pride but also its intellectual life; Birmingham was the city of Darwin, Chamberlain and Priestley.



Looking at the last couple of centuries, large scale manufacturing was first focused on the iconic Soho Works of Boulton & Watt. The Birmingham Railway Carriage and Wagon Company manufactured in Smethwick. The city's businesses were the biggest producer of brass objects. Elkingtons invented electroplating of silver on nickel which boosted Birmingham's trade in domestic luxury items. Picking up on its intellectual life, companies in the city produced more steel pens than any other such manufacturer in the world and exported far and wide. Alongside the pen was paper and printing in which the city excelled. Alongside books was of course chocolate and the Cadbury family began their long relationship with the city by the canal at Bourneville. Brass also had its darker uses and Birmingham was a major producer of guns with the Birmingham Small Arms Company.

The First World War laid down a major challenge for Birmingham as it did for other cities including Coventry. British Commander in Chief Sir John French is quoted as suggesting that the war was a struggle between Krupp and Birmingham. BSA was producing Lee-Enfield rifles, Lewis guns and motor bikes; by 1918 it employed 14,000 people. There was a National Shell Filling Factory at Washwood heath and Mills Munition Factory produced many thousands of Mills bombs. Kynoch's at Witton produced high explosive and rifle ammunition and Cadbury provided much needed chocolate.

The interwar years were challenging, but less so for Birmingham than for its fellow cities geared more to shipbuilding and steel. It developed into a significant player in the motor industry. The Land Rover is a child of Birmingham with Rover's founders the Wilkes Brothers setting up their company in Solihull. The famous Fort Dunlop speaks of the rubber and tyre industry. Lucas manufactured in the Jewellery Quarter benefitting from the fine metal working skills, as did Avery the weighing machine company which later became part of GEC. At Witton, GEC made large electric motors, generators and switchgear. Herbert Austin set up the company bearing his name in Longbridge to the south of the city and the company on which he cut his teeth, Wolseley, both built vehicles for the forces in the First World War and for the growing home market in the twenties and thirties. I write of the motor industry including its war time contribution in How Britain Shaped the Manufacturing World (HBSTMW).

The Second World War demanded more of Birmingham than even the First. The city became home to shadow factories run by Rover, Austin and Morris, the latter famous for making Spitfires and Lancasters. BSA once again rose to the challenge and Cadbury set up a separate factory making parts for aeroplanes, rockets and respirators. The University of Birmingham lent its expertise to radar development and the atomic bomb.

In the post was world, Cadbury continued to thrive at Bourneville, although now under foreign ownership, and I write of them too in Vehicles to Vaccines. The motor industry has declined but JLR are a continuing presence. I write of the post war motor industry in three chapters of Vehicles to Vaccines: Volume Car Makers, Speciality Car Makers and Commercial Vehicles and Motor Component Manufacturers.The Jewellery Quarter first prospered but then suffered from cheap imports but nonetheless continues and I write of it in the context of designer makers in Vehicles to Vaccines.

So to the early days.....

Introduction

The three elements: industry, growth and environment are intermeshed. Industry will grow not only because of demand for its products but also because of the suitability of the environment and the availability of labour. People will be attracted to a town by the prospect of work and wages; their very presence and the presence of the industry in which they work will impact on the environment. The study thus is one of inter-relationships.

The town selected for investigation is Birmingham because it has grown to become England’s second city having set out very much among the pack of medieval parishes. The story of Birmingham’s industry began in medieval times and its study could quite reasonably go on to the late Victorian era with the coming of such household names as Cadbury and Dunlop, Chamberlain and, a little later, Austin. However the building blocks were firmly in place at the point the town obtained its charter in 1838 and it is at around that point that this review will conclude.

The period of the wars with France from 1793 to 1815 was a watershed for Birmingham in slowing what had been a period of frenetic development. The wars were followed by a period of investigation, which provided a much more detailed picture at a time when the pace had slowed.

The essay will examine a number of different industries and look at population figures and related statistics as well as drawing upon what information is available to paint a picture of the environment. The environment will be addressed in its broadest sense and so not only covering the physical but also the micro environment in which people lived and worked.

Setting the scene

The scene can be well set by a comment from the Tudor period by Leland who visited in about 1538, three centuries before Birmingham was granted the status of a town.

'There be many smiths in the town, that used to make knives and all mannour of cuttinge tooles, and many lorimers, that makes bittes, and a great many nailors. So that a great part of the towne is maintained by smiths, who have their iron and sea-cole out of Staffordshire.'

It is the latter remark that is key to Birmingham’s story, the availability locally of the raw materials that would build the future of the ‘metal bashing brummy’. Later in the sixteenth century, Camden referred to this by seeing the town as ‘full of inhabitants, and resounding with hammers and anvils, for the most part smiths.’ In 1683 there were said to be 202 forges in the town.

In terms of gaining a picture of the place, Sweet gives an indication of its size in comparison to other places in 1670. Birmingham was said to have population in the region of 6,000, the same as Manchester, a little more than Liverpool or Shrewsbury but less that nearby Worcester.

A little later a comment taken from the foot of Westley’s 1731 plan tells that ‘in the year 1700 Birmingham contained 80 streets, 100 courts and alleys, 2,504 houses, 15,082 inhabitants, once church, dedicated to St Martin, and a chapel to St John and a school founded by Edward the Sixth, and a dissenting meeting house.’

William Hutton, the great Birmingham historian, gave his first impression on seeing the town in 1741

'I was surprised at the pace, but more so the people. They possessed a vivacity I had never beheld. I had been among dreamers, but now I saw men awake. Their very step along the streets showed alacrity. Every man seemed to know what he was about…'

A description from some fourteen years later adds to the picture:

‘the town, which is another London in miniature: it stands on the Side of a Hill, forming a Half moon; the lower part is filled with the Workshops and Warehouses of the manufacturers, and consists chiefly of old Buildings; the Upper Part of the Town, like St James’s, contains a Number of new, regular streets, and a handsome square, all well-built and well-inhabited…’

The description of the development of industry and its impact on growth and the environment may be set into context by looking at the population growth over the period under review.

This graph is taken from population figures drawn together by Hopkins. The pink line represents annual percentage growth rates, thus the growth rate from 1670 to 1720 was about 2% per annum. The rate rose in the period to 1750 and then fell, not retaining its former rate until the 1830s.

Industry

Birmingham’s industry began with forges, the working of metal, mainly iron. During the civil war Birmingham had been on the side of Parliament and the output of the forges in the shape of pikes, swords and guns must have been a most welcome contribution. With the Restoration came a new confidence among the ‘middling types’ and a new prosperity. Birmingham was ready and waiting to serve this by supplying not articles of war but trinkets, pins, buttons; those things that were essential to the aspiring family. In doing this, Birmingham had discovered two of the keys to industrialism: the division of labour and the use of small machines. In terms of mechanisation Birmingham was both ahead of its rivals and smaller in the machines it used. In common use by 1750 were the stamp, press, lathe and draw bench. In relation to the division of labour, a pin would undergo some fourteen processes each carried out by a separate worker . The same was the case with the button and the buckle and indeed with all the ‘toys’ which Birmingham produced. The name of John Taylor needs to be mentioned as one of the first in the long line of Birmingham’s entrepreneurs. The skills in toy making were extended into the manufacture of jewellery, the quality of which was said to have improved as the century progressed. The establishment of an Assay Office was authorised in 1773.

Birmingham was a place of small workshops and this is shown clearly in another Birmingham trade of the eighteenth century, gun making. In a way typical, the manufacture of the musket was a process divided up into tens of different parts, up to 63. The manufacture was in a small area of half a dozen streets with small workshops side by side passing parts on for the next process or assembly. There is little evidence of modern ‘clock watching’ work practices with St Monday still observed. Men and women living, working and playing in a tight knit community, the excesses of Sunday being addressed by taking Monday off.

The latter part of the eighteenth century saw the establishment of larger factories alongside the traditional small workshops. It seems extraordinary now that the Soho Manufactory on Handsworth Heath 1765 was regarded as Birmingham’s principal tourist attraction in 18th century. The Soho works was a building drawing on the classic style and dwarfed the traditional small workshop. But itself was really a collection of workshops described as ‘airy and large’, and nothing like the mills of further north, The advent of Watt’s steam engine manufactured at the Soho works was perhaps ironic for Birmingham given the very small extent to which it was actually employed in the town. In the gun making business, for example, only barrels benefited from steam power in rollers, the remainder being manual. Other major employers included Turner & Sons (buttons) employing 500 people , James James (screws) employing 360 people mainly women, and the Islington glass works with 540 employees.

Another major trade was brass. Made from copper and calamine imported from Cheshire and Bristol, Birmingham worked in brass by initially by casting but after 1769 by stamp and die. As demand grew, the brass itself was made in Birmingham, for example by the Birmingham Metal Company off Broad Street in 1781. In 1790 the brass manufacturers combined to found their own companies to produce copper in Redruth and Swansea. The number of works increased from 50 in 1800 to 280 in 1830 and 421 in 1865. Size also increased and this shift from the small workshop enabled both efficiency and more control. It also won its plaudits: ‘What Manchester is to cotton, Bradford in wool, and Sheffield in steel, Birmingham is in brass.’ W.C. Atkin. Birmingham minted coins and other brass fittings were used world wide.

Technology did not impact on Birmingham in any headline breaking way, save for the steam engine and, as we have already seen, its impact on Birmingham manufacturing was not great. Technology did however have a positive effect on the suppliers of raw material, the Black Country Iron industry and in many small ways in Birmingham itself based on the evidence of the number of patents granted. Prosser observed that ‘Birmingham stood first among provincial towns as regards the numbers of grants of letters patent.’ The web site Virtualbrum tells more: ‘Henry Clay, one of John Baskerville’s apprentices, patented papier-mache in 1772, while two brothers named Wyatt patented a machine for cutting screws— work which had hitherto been done by hand. Another townsman, named Harrison, made a steel pen for Dr. Priestley. Josiah Mason later started one of the largest factories in the world for the manufacture of pens.’ A pointer to Birmingham’s intellectual future was the Baskerville’s press, whose first project was Virgil printed in 1757.

Bisset draws a neat picture in his 1800 Magnificent Directory:

Inventions curious, various kinds of toys,

Engage the time of women, men, and boys,

And Royal patents here are found in scores

For articles minute – or pond’rous ores.

Birmingham manufactured goods were being used in Europe and America and in farther flung places with a good proportion of its production going overseas . With this international flavour and more particularly with the gun trade, it was inevitable that the wars with France would be a significant driver. The French wars between 1793 and 1815 set a solid demand for guns, which, when added to for demand for sport and in slave trade, meant strong demand in this sector which only declined after the peace. War did however decimate the other industries . The decades either side of the end of the century were not ones of great prosperity. They were however years when Birmingham’s tradition of self help came to the fore with skilled workers robbed of work able to a degree to fall back on the Friendly Societies which they had formed. The period after the wars saw a faltering return to prosperity which did not really get under way until the 1830s.

Daily life

It is possible to gain a view of Birmingham’s environment which is of unremitting grime and industry. William Toldervy visiting the town in 1762 gave another slant:

'I entered the town on the side where stands St Philip’s…This is a very beautiful modern building… There are but few in London so elegant. It stands in the middle of a large Church yard around which is a beautiful walk…on one side of the Church-Yard the buildings are as lofty, elegant, and uniform as those of Bedford Row, and are inhabited by people of fortune.’

A good number of these people of fortune were unlikely to have attended St Philips, their preference being for non-conformist forms of worship. Hutton had ascribed to the growth of Birmingham the reason that its lack of a Charter gave freedom to dissenters to set up and trade. There is much evidence that they did, given the number of dissenter meeting houses as well as a Roman Catholic Church and Jewish Synagogue. The dissent tradition also lead to a growth in radical politics.

The industry of Birmingham sucked in people and those people needed places to live. Birmingham was blessed with ample available land and so the overcrowding known in other urban centres was far less prevalent in Birmingham. The first phase of building took place in central areas, with the once better houses broken up into multiple dwellings and with workshops built where before there had been orchards. Further new building took place on the outside of the town in the direction of the neighbouring parish of Deritend. Later building would enlarge the town to the north and north west. The common design for working class habitation was the court , with earlier examples extremely cramped. There were also back to back streets as found elsewhere in England.

Hutton was impressed by the rate of house building in the latter half of the eighteenth century, which he described as second only to London. He says ‘from 1741 to the year 1781, Birmingham seems to have acquired the amazing augmentation of 71 streets, 4,172 houses, and 25,032 inhabitants.’ The picture is thus of a busy town, with people applying their skills and making money. Small workshops meant a close environment. The sheer number of people though meant noise and bustle. Also a huge amount of waste material causing streets to be unpleasant places particularly in warmer weather. This was addressed in 1769 by ‘A Bill for Laying Open and Widening certain ways and passages within the Town of Birmingham; for cleansing and Lighting the Streets, Lanes, Ways and Passages…’ It’s success seems limited with reports of open sewers even on the middle class Edgbaston .

The Granger report paints a varied picture of the work environment from speaking of the sanitary conditions at work in Phippson’s Pin Manufactory, where 100 girls and boys had between them only one privy, to James James’ screw manufactory described as an ‘admirably conducted establishment in all its branches.’ These comments relate to the larger factories. But as is clear from Granger and as Samuel Timmins pointed out in 1866 this was far from the end of the small enterprise:

‘Beginning as a small master, often working in his own house with his wife and children to help him, the Birmingham workman has become a master, his trade extended, his buildings have increased. He had used his house as a workshop, has annexed another, has built upon the garden or the yard, and consequently a large number of the manufactories are most irregular in style’

The physical state of many small workshops was grim. Granger described many as being ‘old and dilapidated’. Many were housed in garrets and were cold, damp and dirty. The close environment though engendered a sense of community which was less prevalent in larger establishments. The labour of children and women was common . The role of children was to support the main adult worker, often a parent. The significant presence of married women in the workplace is blamed for the relatively high infant mortality rate in a town considered healthier than many of its contemporaries.

The growth in industry also impacted on the wider environment. Demand for Birmingham’s goods needed increasing quantities of raw material. Also the finished goods too were of little use if left in Birmingham; they had to reach their market. The problem of raw materials was addressed by the building of a network of canals. WT Jackman in his Development of Transportation in Modern England observed that ‘Birmingham was becoming the Kremlin from which canals radiated in all directions.’ The problem of finished goods was addressed by an increase in the number of Turnpikes but was not solved until the coming of the railways, which it seems were well suited to serve the broad based Birmingham economy.

The year 1840 saw the publication of the Chadwick report which gives an objective and comparative view of Birmingham ranked against other English cities:

'The great town of Birmingham…appears to form rather a favourable contrast, in several particulars, with the state of other large towns…the general customs of each family living in a separate dwelling is conducive to comfort and cleanliness, and the good site of the town, and the dry and absorbive nature of the soil, are very great natural advantages.'

Chadwick also noted that ‘the principal streets were well drained, there was a plentiful supply of water and there were no cellar occupations, fever was not prevalent and some allotment gardens remained’ To set against this, an observation was made on the physical condition of Birmingham’s men in the context of army recruitment. ‘The general height of men in this town was 5’ 4” to 5’ 5”, many are rejected because of narrow chest and want for stamina.’

Another view of English cities was written by Friedrich Engels. In his 1845 book The Condition of the Working Class in England, Birmingham does not feature to any great extent. However he does quote a particularly scathing passage on Birmingham’s courts: ‘…in the older parts of the town there are many inferior streets and courts, which are dirty and neglected, filled with stagnant water and heaps of refuse.’

The quotation goes on to draw attention to the narrowness and poor ventilation. The editor in his footnote makes a telling point by adding the start of the quotation which Engels omitted:

‘Birmingham, the great seat of the toy and trinket trade, and competing with Sheffield in the hardware manufacture, is furnished by its position on a slope falling towards the Rea, with a very good natural drainage, which is promoted by the porous nature of the sand and gravel, of which, the adjacent high ground is mainly composed. The principal streets, therefore, are well drained by covered sewers'.

We should probably resist any temptation to imagine life in the courts and back to backs in Birmingham as in any way comfortable. Nevertheless there is no reason why we should not infer a sense of community or communities amongst its inhabitants: the role of the pawnbroker and publican, the significant role of women in holding family and community together. In terms of recreation, the chief place was the Vauxhall Gardens, described as ‘ place of quiet way from the noise and smoke, but also the venues of extravagant public celebration and fireworks.’ For indoor entertainment there was the Appollo Hotel on the towns outskirts opened in 1787, ‘peculiarly adapted to Public and Musical Entertainment’ and pubs a plenty.

Some evidence of the inevitable unpleasant environment created by so much smoke and decaying waste is available from the march of the middle class into nearby Edgebaston and the consequent running down of central areas for example that surrounding St Philips previously so highly regarded. As a suburb Edgebaston may strike us now as remarkable with some houses with ten acre gardens. The suburb provided the environment for the dependants of businessmen. For the men there were meeting places for example, Freeth’s Leicester Arms (or coffee House) in Bell St, Joe Lindon’s Minerva Tavern in Peck Lane. Also two freemason lodges.

We can though see Birmingham as a far more integrated social environment than some other cities. Against the backdrop of stark economic conditions, the creation in 1830 of the Birmingham Political Union brought together middle classes and the skilled working classes to press Birmingham’s case.

The enduring picture must be of a city abounding in enterprise and civic pride.

The 1851 census provided a detailed breakdown of the population by occupation and so provides a means by which to take stock:

Birmingham had increased in size over two centuries some thirty fold. There were still blacksmiths as there had been quite possibly at the time of Roman occupation. The manufacturing industries were there en masse but they had gathered to them the whole infrastructure of the great Victorian town. Houses needed to be built and maintained and so the building trades were well represented. The middle classes needed serving. The largest section of the working population did just this, together with the providers of related services. But all these people were certainly part of the demand for the manufactured goods and so the circle turns.

The abiding impression from this survey surely must be the ingenuity of the Birmingham people. This is not the story of cotton mills and giant machines but of the steady clever graft of thousands of people. The picture is nonetheless mixed with some dreadful living and working conditions sitting cheek by jowl with fine buildings, gracious living and state of the art manufacturing.

The authors who have studied the growth of Birmingham have struggled to pin point single reasons for the development of its industry. It does however seem to centre on the broad base of skills and the availability of raw materials and the space in which to grow. Nevertheless, there seems to be an enduring metaphor in the realisation that the foundation of England’s second city was built on the whim of fashion. Matthew Boulton, one of the greatest of Birmingham businessmen was to reflect near to his death in 1809 that ‘Birmingham was as remarkable for good forgers and filers as for their bad taste in all their works.’ He went on to refer to their past-times ‘their diversions were bull-bating, cock-fighting, boxing matches, and abominable drunkenness with all its train.’ But then to the improvement he had witnessed over his lifetime, ‘But now the scene is changed. The people are more polite and civilised, and the taste of their manufactures greatly improved.’ The baton carried by Boulton, Taylor and others was passed to Chamberlain in what had good reason to become England’s second city.


Return to West Midlands page


Read more in How Britain Shaped the Manufacturing World 


Read more in Vehicles to Vaccines 


Further reading

Birmingham - The Workshop of the World, Carl Chin and Malcolm Dick eds. (Liverpool: Liverpool University Press, 2016)

Chadwick, Sanitary Inquiry – England No 12 Report of the State of the Public Health in the Borough of Birmingham Local Reports on the Sanitary Condition of the labouring population of England (HMSO 1842)

Dent, Robert K The Making of Birmingham (Birmingham: Allday; London: Simkin, Marshall and Co, 1894)

Granger, Children’s Employment Commission, Appendix to the second report of the Commissioners Trades and Manufacturers Part 1 Reports and Evidence of the Sub-Commissioners (Shannon: Irish University Press)

Henderson, W.O. and W.H. Chaloner trans Engels The Condition of the Working Class in England (Oxford: Blackwell 1958)

Hopkins, Eric The Rise of the Manufacturing Town Birmingham and the Industrial Revolution (London: Weidenfeld & Nicolson, 1989; Stroud: Sutton, 1998)

Kellett, John R. The Impact of Railways on Victorian Cities, (London: Routledge & Kegan Paul; Toronto: University of Toronto Press, 1969) p.148.

Sweet, R., The English Town 1680-1840: Government, Society and Culture (London, 1999)

Thompson, F.M.L. The Rise of Respectable Society, A Social History of Victorian Britain, 1830-1900 The Fontana Social History of Britain since 1700 General Editor F.M.L. Thompson (London: Fontana 1988)

Tyzack, Geoffrey The Civic Buildings of Birmingham, The English Urban Landscape Philip Waller Ed. (Oxford, New York: Oxford University Press 2000)

Upton, Chris, A History of Birmingham (Chichester, Phillimore 1993) p.68

Wise M.J. On the Evolution of the Jewellery and Gun Quarters in Birmingham

Saturday, July 13, 2024

Sheffield Manufacturing History

Sheffield was to steel as Manchester was to cotton and Leeds to wool.

In the beginning it was the combination of fast flowing water and the availability of coal and iron ore. Hundreds of small furnaces would hide the skies of Hallamshire with their dark smoke. An equal number of forges would fill the air with the sound of hammer on anvil. By the streams, tens of water mills would drive grinding wheels to add a sharp edge to the knives men made. This was Sheffield in the sixteenth century, or rather its was Hallamshire – that area of north Derbyshire and south Yorkshire which now makes up greater Sheffield. It was unique in having such a high proportion of its working population engaged in one trade. The trade was centred round ‘little mesters' working in smithies. A Company of Cutlers was formed by Act of Parliament in 1624. I find myself comparing them to the spinners and weavers of Lancashire who would also work in a small family unit. The destiny of Hallamshire was to be the city of cutlers and a steel industry that would transform the world.

London, of which I write more elsewhere, was by far the largest urban area and so gathered to it essentially all the trades necessary for urban life. So it had then more cutlers than Sheffield as it had more framework knitters than the East Midland towns of Leicester, Nottingham and Derby.

The iron ore found in Hallamshire was adequate, but not the best; this came increasingly from Sweden and Russia and was worked into steel in small quantities suitable for knife making. The reign of Charles II saw the introduction of the fork alongside the knife on the tables of the wealthy and so Sheffield designs changed from the pointed, dagger style of knife to something nearer to that which we might recognise.

Two challenges faced the Sheffield cutlers: how to get their cutlery to market in an efficient and economical way and how to produce more steel of a consistently high quality able to take a truly sharp edge.

As to the first challenge, given the state of the roads, carriage by boat was the transport of choice. For Sheffield this meant an overland trip to Doncaster and the navigable river Don, but it was a long way from satisfactory.

Elsewhere in the country canals were being cut; given its topography, Sheffield would have to wait until the mid-nineteenth century for its canal to join the town to the Don. In the meantime the turnpike movement was improving roads and for Sheffield this proved a more than satisfactory stop gap before the canal and, a little later, the railway.

As to the second it is important to recognise that there was two sides to Sheffield’s steel story. The first has a focus on steel cutlery, but also silver and silver plate. The second was about the move to mass production which would transform the town of cutlers into the world’s prime producer of steel, the essential material for all manner of machine, and so fundamental to the further development of the industrial revolution. 

The then traditional cementation method of making 'blister' steel produced material of inconsistent quality and this spurred Lincolnshire watchmaker, Benjamin Hunstman, to years of experimentation to find a better method. 1742 is the date given to the new ‘hunstman crucible process' which provided quality steel in relatively small quantities suitable for fine work. Hunstman, himself, moved to Sheffield to focus on steel making.

Photo taken at the wonderful Kelham Island Museum

At about the same time Thomas Boulsover developed a method for plating copper with silver, ‘Old Sheffield Plate’.  This and Huntsman’s steel provided the raw material for a massive increase in production of all manner of small items for the home. A little later, Britannia Metal was developed as a yet cheaper material for household use.

Sheffield silversmiths found that their time had come and the town received its own assay office, at the same time as Birmingham, in 1773. Electroplating of steel with silver was championed by Elkington in Birmingham and this too found its way to Sheffield. Sheffield cutlery was to be found on dining tables across the globe. The technical developments led to larger manufacturing units and in time the introduction of steam power. The town saw companies making cutlery with workforces numbered in the hundreds: Joseph Rodgers, whose cutlery was marked by the Star and Maltese Cross, and Mappin which later became Mappin & Webb, to name but two.

The consistent quality of Huntsman steel proved suitable for use in a larger number of applications. Spear & Jackson set up their works in the town and tool making more generally took off with the increased demand from so many now involved in manufacturing of all kinds across the nation and beyond.

Photo taken at the wonderful Kelham Island Museum

Quantities of steel though were still insufficient and this spurred Henry Bessemer to explore alternative processes. He announced his invention of the Bessemer Converter in 1856 and set up in Carlisle Street, Sheffield as the Bessemer Steel Works.

At this point the ‘famous names ‘of Sheffield steel come to the fore. John Brown, later known as the father of steel, was the first to embrace the Bessemer process, followed by Charles Cammell in 1861. Vickers embraced the open hearth process developed later by William Siemens.

Another famous name, Thomas Firth & Sons, made their focus on armaments and another, Jessop, is perhaps less well known now and focused on supplying the American market until Carnegie began to explore the large reserves of ore in Pennsylvania.

The demand for steel was predominantly for the construction of railways in Britain, continental Europe, North and South America. This demand weakened in the 1870s and the production of armaments took its place, both armour plating and heavy guns and their shells. Sheffield became increasingly known for speciality steels. Cammells and Browns had a focus on armour plating. It was Hadfields that explored alloys and in particular the addition of manganese to harden steel for use in armour piercing shells.

I write more about the early British steel industry in How Britain Shaped the Manufacturing World, and the American and German steel industries on this blog. It is surely revealing that the german Krupp travelled to Sheffield to learn the Hunstman process.

At one time Sheffield was the biggest producer of steel in the world, its importance underlined by it being created a city of 1893. A final development of lasting importance was the invention of stainless steel by Harry Brearley in 1913.

The First World war was a busy time for Sheffield with the massive demand for armaments. With the coming of peace that demand collapsed. Sheffield companies responded by merging with the resulting English Steel Corporation (owned by Vickers and Cammells) and Firth Brown. English Steel was run by Edgar Redman who in the Second World War joined the RAOC to run the army centre for mechanisation at Chilwell near Nottingham. He returned to English Steel after the war where he was joined by fellow soldier Ronald Weeks who became chairman and subsequently chairman of Vickers. Davy Ashmore was another of the great steel companies and I write of it Vehicles to Vaccines in the context of its engineering. The Sheffield industry essentially followed the path of the national steel industry and I tell its story in Vehicles to Vaccines.

Sheffield now boasts the nationalised Sheffield Forgemasters which produces large precision castings; the company brought together the heritage of the Sheffield greats: Vickers, Cammell, Firth and Brown.

Sheffield still has fine silversmiths this year celebrating four centuries of the Cutlers Company.

It has a vibrant community of designer makers many of whom exhibited at Selected Space.

It is a city looking to the future with the University of Sheffield hosting the Advanced Manufacturing Research CentreIt is still a place of traditional skills such as William Whiteley scissors, Chimo Holdings cutlers, Thomas Flinn woodworking tools combining traditional skills and new technology and Wolf Safety Lamps.

Further reading

David Hey, A History of Sheffield, (Lancaster: Carnegie Publishing, 1998)




Friday, June 28, 2024

Nottingham Manufacturing History

Nottingham was the world’s centre of lace making. It had the largest manufacturer of bicycles in Britain and supplied pharmaceuticals to every British high street. How did it all begin and what happened?

The image is of the Grantham canal meeting the Trent which offered Nottingham outstanding communications 

Nottingham was one of the five Boroughs of the Danelaw along with Leicester, Derby, Lincoln and Stamford and certainly in common with the first two had an early traditional of frame knitting and I write of this more generally in my blog on Leicester manufacturing history. Duncan Gray, in his book Nottingham: Settlement to City, suggests that the knitting frame may have been invented in nearby Calverton by William Lee, but that the invention failed to catch on because of a lack of patronage from Elizabeth I. He took his machines to France but then in 1610 returned to London where the machine based manufacturing was established ; some machines made their way to Nottingham and from there the trade grew and became the town’s principal industry.

Merchants would supply yarn and rent frames to families who would knit in the upstairs room of their dwellings. With the coming of mechanisation in the spinning of yarn, production increased. The world around was changing, as, across the country, rural dwellers were moving to the new urban areas in search of work. In the countryside enclosures were reducing the amount of common land and new agricultural techniques led to fewer jobs. In the case of Nottingham, the city fathers resisted increasing the urban area which thus became more and more crowded. Poor harvests, the Napoleonic wars and the Corn Laws led to ever increasing food prices and ever squeezed incomes for the knitters. Inevitably rioting broke out and in particular a movement, the ‘Luddites’ set about destroying new larger frames used in the new low cost technique of ‘cut ups’, stockings made up of pieces cut to size. In parallel with this violence was a more reasoned movement by the Nottingham Frameworkers Association to sue parliament for better conditions. Their efforts fell on deaf ears, but slowly with the Factory Acts working conditions improved and, with the 1835 Municipal Corporation Act, common land was released for building and chronic overcrowding slowly decreased. The railways followed.

Lace saved the day for Nottingham. The patent for bobbin net by John Heathcote, which adapted the frame for lacemaking, expired in 1823 and the new machines were adopted across the town leading, at least in the short term, to prosperity for merchants and knitters alike. Nottingham would become the greatest lace centre in the world. Richard Birkin stands out as a champion of lacemaking and the Nottingham Lace Market owns him and those like him its later prosperity.

The 19th century saw other industries establishing. I wrote of Raleigh bicycles in How Britain Shaped The Manufacturing World John Player founded his tobacco company in 1877 and Jesse Boot opened his first shop in 1884 and then expanded across the country both with shops and their own healthcare products. Both Raleigh and Boots lent their weight to the national effort in the First World War. In the nearby village of Chilwell a major shell filling factory was established and I wrote of this in Ordnance. In the wake of the war, Jesse Boot, seeing no family succession, sold his company to the American Louis Leggatt who continued the company’s expansion eventually selling it back to the family in 1933. In the meantime Jesse Boot had used a good proportion of his original sales proceeds to found the University of Nottingham.

In the twenties Lace suffered from foreign competition but hosiery prospered. The national strike hit the city hard not least because of the importance of coal mining to the area.

The Thirties saw further expansion of both Boots and Raleigh. William Hollins & Co, famous for Viyella, built a major factory and head office on Castle Boulevard. The former shell filling factory at Chilwell became the army centre for mechanisation and I wrote of this in War on Wheels.  In the forthcoming war both Raleigh and Boots once again rose to the challenge.

In the early postwar era, Raleigh and Boots continued expanding, Gunn & Moore made all manner of sports equipment. The Stanton iron works spun pipes for the nation’s drainage. Pretty Polly, Charnos and many more made hosiery. Speedo made sports wear. Dobson Park and Dosco (part of Hawker Siddeley) made mining equipment. At the University of Nottingham the MRI scanner was invented. I write of this post war manufacturing in Vehicles to Vaccines.

I worked in Nottingham for many years and would drive in passed the Royal Ordnance Factory to the smell of Pork Farms! It was a vibrant place.

Further reading

Duncan Gray, Nottingham: Settlement to City (Nottingham: Nottingham  cooperative society and S.R.Publishers, 1953, 1969

Sheila A. Mason, Nottingham Lace 1760s-1950s (Stroud: Alan Sutton, 1994)

John Beckett, The Book of Nottingham, (Buckingham: Barracuda Books Ltd, 1990)

Chris Weir, Nottingham: A History (Chichester: Phillimore, 2002)

Manufacturing places - the art of re-invention

My exploration of British manufacturing has been sector by sector and chronological. I am now beginning to join up the dots and explore thos...