Stockton manufacturing history

 The town prospered with the opening of the Stockton to Darlington railway opening up the South Durham coal field to sea going vessels especially when the line was extended to Middlesbrough.

Stockton’s early industry was timber, both imported and exported. However, it was iron that would fire the prosperity of the town. We can trace the Bowesfield Steel Company to Dorman Long and the building of the great steel bridges not least that over Sydney harbour. Two engineering companies of significant technological importance were Head Wrightson and Whessoe. The latter was based in Darlington but the former had its origin in the Teasdale Ironworks at nearby Thornaby-on-Tees. The connectivity of manufacturing is perhaps evidenced by the fact that Arthur Head had been apprenticed to Ransome and Sims in Ipswich and Thomas Wrightson has been trained at Armstrong’s in Newcastle. Their company grew to supply the world with blast furnace and steel works plant, constructional iron and steel, pit head gears, picking belts, tipplers elevators, coal crushers, disintegrators and general colliery and mining plant. It went on to be part of the early nuclear industry as I wrote in Vehicles to Vaccines, as indeed did Whessoe.

Another strand of iron working came through William Ashmore who, at his Hope Iron Works, manufactured Gas Holders (the remains of some can still be seen by the Oval cricket ground and near the railway line from St Pancras), Boilers and Bridges. In time, Ashmore was joined by R.S. Benson and Edward Pease who invented the telescopic gas holder. The company became the Power Gas Corporation of which Ludwig Mond took control in 1901. Power Gas and Head Wrightson later became part of Davy International and then Trafalgar House.

The South Durham Iron and Steel company produced a large proportion of the plates used in Newcastle shipbuilding as well as in Stockton’s own industries. One of these was to produce enormous pipes, 30ft in length and 96 inches in diameter welded by a water-gas process.

There were many other iron works which did not decline until the old staples were hit in the mid interwar years. Iron works in Stockton cast rails for the Indian rail system. Examples of such rail stamped 'Stockton 1891' were re-used in the single track railway in what was Persia.

One possibly unsung hero was John Walker who invented the friction match. It was said that Michael Faraday visited Stockton to meet the inventor and to encourage production which Walker declined.

Further reading:

• Robert Woodhouse, Stockton Past (Chichester: Phillimore, 1994)
• Tom Sowler, A History of the Town and Borough of Stockton-on-Tees (Teeside Museums and Art Galleries, 1972)

You can read more in Vehicles to Vaccines and in How Britain Shaped the Manufacturing World 

Stockport manufacturing history

 Stockport was a cotton town which perhaps embraced progress more readily than some others. Traditional spinning and weaving would take place in people's home. With mechanisation, Mills would be built but then demolished when new processes came in which demanded more or different space. In 1851, the textile industry employed half the working population. In the second half of the century it was said that Stockport was building mills on a ‘monumental scale’ and many of these along the Ashton canal which provided fuel and raw materials and took away the finished product. Among many others two families come to be mentioned. The Gregs, whose father built Quarry Bank Mill in Styal, and the Houldsworths whose mill is a classic example of great industrial architecture; it was designed by architects AH Stott. It also offered a more efficient configuration and was in effect a double mill with a central section housing the steam power used by a factory on either side.

Stockport had become, at the beginning of the nineteenth century, the great centre for power loom weaving. Manufacturers often carried on both spinning and weaving until weaving became concentrated on East Lancashire. Stockport shifted its efforts to spinning and embraced the spinning of cotton waste and doubling (spinning two or more yarns together to produce greater strength). Spinners also adopted the ring frame which worked much faster than the mule.

In the mid nineteenth century the weaving of silk was taken on in a number of mills to supply the manufacturers of Macclesfield until, with a downturn in demand, Macclesfield took over all their weaving. The weaving of wool had been done for many years as a cottage industry. This too was explored in the mill context with two mills in production until 1939. A further innovation falls to be mentioned. As mills got bigger they did of course cost more and a number of companies adopted a joint stock status following the lead of Oldham.

What was successful was hat making. The mid nineteenth century saw a fashion move from silk hats to those made from felt. Here, Stockport companies such as Christys and Battersbsy stepped in and in the last thirty years of the century employment grew ten fold. Stockport manufacturers embraced the latest American machinery and prospered until fashions changed once more.

Engineering followed textiles with manufacturers of the ring frame and power looms. They also made machinery for hat making. Cravens manufactured cranes, Simon-Carves made mining equipment and Lancashire boilers were built at the Wellington boiler works.

With the coming of the First World War, National Aircraft Factory No 2 was built in the town and run by Crossley. The associated airstrip was also used by Avro from their Woodford factory. Later Fairey manufactured aircraft in the Second World War in nearby Heaton Chapel. The company moved to wheeled armoured vehicles and now operates as KNDS UK.

Further reading:

Peter Arrowsmith, Stockport - A History (Stockport Metropolitan Borough Council, 1997)

You can read more in Vehicles to Vaccines and in How Britain Shaped the Manufacturing World 

Runcorn and Widnes manufacturing history

 These towns facing each other over the Mersey share an industrial history of chemicals manufacturing. They were joined by a transporter bridge in 1905 which was replaced by the arched Jubilee Bridge in 1961.

The opening of the Bridgewater canal in 1776 kick started industry in Runcorn. Two large soap and alkali works (Hazlehurst and the Runcorn Soap and Alkali Company) were destined to grow throughout the nineteenth century, particularly with advances in science in mid century. Proximity to the sea and canals encouraged shipbuilding and the presence of minerals underground enabled lead and copper mining.

The opening of the Manchester Ship Canal in 1895 further improved the connectivity of the town and the Castner-Kellner company (which later became part of ICI) began using the electrolytic process from which both caustic soda, bleaching powder, chlorine and hydrogen were extracted. The Hazlehurst soap business was bought by United Alkali, of which I say more below, who then sold to Lever Brothers (later Unilever) adding to their soap business. The town became home to British Dyestuffs also later part of ICI which located the headquarters of their Mond heavy chemicals division there.

ICI's Fluor produced fluorocarbons, used as refrigerants in air-conditioning systems in cars and homes, at sites in Runcorn, Japan and Louisiana. The company's Chlor's Runcorn site dated back to 1800s and the first industrial production of chlorine. Since then, regulations had tightened and the market had wilted, leaving a plant full of ageing and poorly maintained equipment. One comparison is quite eye opening. Its enormous cell room took as much electricity as the whole city of Liverpool. Both companies together with Crosfield of Warrington were bought by Ineos.

A river, a ford and a sunny south slope were the attractions of the place that became Widnes. What was a pretty village came to be a major chemical town through the initiative of John Hutchinson when the cost became prohibitive of taking raw materials (salt) from Northwich in Cheshire to St Helens where there was coal to produce soda and the potassium chlorate and bleaching powder. Widnes had local supplies of coal, easier access to the Cheshire salt fields abundant land and good communications by canal and railway. Hutchinson was joined by Gossage, making washing soda by the Leblanc process, and it was not long before huge amounts of sulphur infested chemical waste was being dumped on the Widnes wet lands. It was a German immigrant Ludwig Mond, a friend of John Brunner who worked with Hutchinson, who discovered a process capable of removing half of the waste sulphur. Soon this was widely adopted. Henry Deacon who had been working with Hutchinson formed a partnership with Gaskell to make sulphuric acid and ammonia soda used in the less polluting Solvay process with a bi-product of calcium chloride.

The pollution from the chemical works combined with inadequate sanitation led to Wides being called 'the dirtiest ugliest town in England'. The growth in population was boosted by immigration from Ireland of people fleeing the famine. The poor living conditions led to men seeking solace in alcohol and the town gained bad reputation which disappeared into memory as the town was improved.

United Alkali was formed by the merger of forty-eight alkali producers including fourteen from Widnes with the remainder based in St Helens, Tyneside, Scotland and Ireland. Old polluting plants were closed. United Alkali became part of ICI. Brunner and Mond joined together in 1873 but at Winnington near Northwich in Cheshire producing soda-ash for the cotton industry also using the ammonia soda process.

In Wides, John William Towers joined Hutchinson's laboratory in 1872. He then joined the Atlas Chemical Works set up by James Hargreaves and Thomas Robinson to exploit the salt-cake process and Towers went on to produce scientific apparatus for the chemical industry. Further chemical companies set up plants: Alumina Ltd, Peter Spence & Sons and Barium Chemicals. I write more about the consolidation of the chemical industry in Vehicles to Vaccines.

Andrew Poulson came from Wigan in 1869 to the Widnes foundry and took charge of the moulding department producing cast iron pillars which were used in pier construction amongst others, and segments for lining the London underground. The town, like others around, had copper foundries including Thomas Bolton's Mersey Copper Works producing copper rods and plates for locomotives and also rollers for calico printing; later it would supply the electrical industry. British Insulated and Helsby Cables was nearby and became part of BICC. High Speed Alloys was established in the town to produce special grades of steel, it was part of a merger of some eighteen similar businesses. Bell's Poilite and Everite Company manufactured asbestos cement of corrugated roofing.

The First World War made great demands on the chemical manufacturers and iron and steel works, the latter including for masts for Marconi Radio. The twenties saw consolidation of the chemical industry with the formation of ICI. Albright & Wilson set up on the site of the former Musgrave Works and Fisons took control of Vickers Fertiliser.

In the Second World War the Central Laboratory in Widnes carried out research into Uranium in support of the nuclear bomb project. The production of artificial rubber for insulation was undertaken and the metal works made Bailey Bridges.

In the post war world, Widnes industries focused on chemicals, asbestos and gelatine for sweets,

Runcorn was designated a New Town in 1964 and attracted General Motors which then closed in 1991, Sigmatex (carbon fibre textiles) Héroux-Devtek (aircraft landing gear), Whitford (speciality coatings), Teva (pharmaceuticals), and Fresenius Kabi (medical products). Diageo also maintains a packaging plant in Runcorn. Runcorn and Widnes became part of Halton Borough Council in 1974.

Further reading:

• https://www.millbank.com/blog/chemicals-north-west-past-present-future
• Charles Nickson, History of Runcorn (London: Mackie and Co, 1887)
• George E. Diggle, A History of Widnes (Corporation of Wides, 1961)

You can read more in Vehicles to Vaccines and in How Britain Shaped the Manufacturing World